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The ABB DSIH700 57350001-AR/6 is a rugged, integrated industrial HMI (Human-Machine Interface) input/output module engineered for operator interaction, real-time data visualization, and localized I/O control in ABB S800 I/O automation systems—specifically optimized for high-demand applications (e.g., process control rooms, hazardous area skids, manufacturing lines) where durable operator input, clear data display, and seamless S800 integration are critical. It functions as a "all-in-one operator hub," combining a compact display, tactile input keys, and localized I/O terminals to enable process monitoring, alarm acknowledgment, and permissions-based control—all while withstanding harsh industrial conditions (dust, moisture, vibration) and ensuring long-term reliability. Designed to comply with global industrial standards, it balances functionality, safety, and deployment flexibility for mid-to-large-scale automation ecosystems. Below is its detailed specification:
- Product Model: DSIH700 57350001-AR/6
- Product Series: ABB S800 I/O Integrated HMI I/O Modules (Operator Interaction + Localized Control)
- Core Function: Provides operator interaction (key input, display visualization); enables localized I/O control (digital/analog signal processing); communicates with S800 controllers via backplane; enforces multi-level user permissions; supports alarm monitoring and acknowledgment
- HMI & Input Specifications:
- I/O & Communication Specifications:
- Mechanical & Environmental Specifications:
- Compliance Standards: CE, RoHS, IEC 61131-2, UL 508, CSA C22.2 No.14, EN 61326-3-1 (EMC), ATEX II 3G/3D (hazardous area compatible), IEC 61010-1 (electrical safety) |
- Integrated HMI + Localized I/O: Combines a 4.3-inch display, 16-key input, and 20 localized I/O channels (8 DI, 8 DO, 4 AI) in one module—eliminates the need for separate HMI and I/O extension units, reducing rack space by 40% and wiring complexity in distributed systems (e.g., process skids).
- Industrial-Grade Durability: IP65 front-panel protection, 5,000,000-actuation keys, and aluminum housing—ensures reliable operation in 24/7, high-wear environments (e.g., chemical plant control rooms) and resists damage from dust, water splashes, or accidental impact.
- Multi-Level Security Controls: 4 user permission levels (Operator, Supervisor, Engineer, Admin) + key lock option—restricts access to critical functions (e.g., process setpoint changes, I/O control) to authorized personnel only, complying with safety standards (e.g., ISO 13849) and preventing costly human error.
- Seamless S800 Integration: Direct communication with S800 controllers via backplane—auto-detects connected devices, loads pre-configured I/O mappings, and syncs HMI data in real time; no custom drivers required, reducing commissioning time by 30%.
- Localized I/O Control: 20 built-in I/O channels for digital/analog signals—enables localized control of small-scale processes (e.g., a single process skid) without routing all signals to a central S800 rack, minimizing wiring costs and signal latency.
- Flexible Mounting Options: Panel-mount or 19-inch rack-mount compatibility—adapts to diverse installation scenarios (e.g., custom control panels for hazardous area skids or standard rack-based control rooms), increasing deployment flexibility.
- EMI Shielding: Aluminum housing with built-in EMI shielding—blocks high-frequency interference from VFDs, motors, or industrial equipment (e.g., automotive assembly lines), ensuring stable HMI display and I/O signal processing.
- Multi-Sensory Feedback: Audible beeper, per-key LEDs, and tactile key feedback—confirms successful input in noisy environments (e.g., manufacturing lines with heavy machinery), reducing operator uncertainty and input errors.
- Process Control & Oil & Gas: Localized operator control for skids:
- Chemical Processing Skids: Enables operators to monitor 4 analog process variables (e.g., temperature, pressure) via the LCD and control 8 digital valves (e.g., dosing valves) via localized outputs—IP65 front withstands chemical splashes, while ATEX compliance supports use in Zone 2 hazardous areas.
- Oil Well Auxiliaries: Uses 8 digital inputs to monitor pump run status and 4 analog inputs to track wellhead pressure—localized control reduces wiring to central S800 racks, simplifying installation in remote field locations.
- Manufacturing Automation: Operator interaction for production lines:
- Automotive Assembly Lines: Configured with 16 labelable keys for "Start Conveyor," "Stop Robot," and "Acknowledge Jam"—localized I/O controls small actuators (e.g., grippers) to reduce signal latency, ensuring precise synchronization with robotic arms.
- Electronics Production: Monitors 4 analog test signals (e.g., PCB voltage) and controls 8 digital tool changers—multi-level security prevents unauthorized tool adjustments, reducing defect rates.
- Food & Pharmaceutical Manufacturing: Hygienic operator interface:
- Food Packaging Lines: IP65 front panel withstands daily washdowns with sanitizing agents—operators use keys to adjust seal temperatures (via analog outputs) and acknowledge low film stock alarms (via digital inputs), complying with FDA hygiene standards.
- Pharmaceutical Sterilizers: Displays autoclave temperature/pressure (analog inputs) and controls door interlocks (digital outputs)—user permissions restrict sterilization cycle changes to trained engineers, meeting GMP requirements.
- Utilities & Remote Infrastructure: Field-level oversight:
- Water Treatment Plants: Localized I/O monitors 8 filter pressure switches (digital inputs) and controls 8 backwash valves (digital outputs)—HMI displays filter status, enabling operators to initiate backwashing without accessing the central control room.
- Solar Farms: Uses 4 analog inputs to track inverter output and 8 digital outputs to control fan cooling—remote mounting (panel-mount) simplifies installation in outdoor inverter cabinets, while EMI shielding resists interference from solar electronics.
- System Compatibility (Critical): Use only with ABB S800 controllers (e.g., DSDON001, AC 800M) and DSBB-series backplanes—non-S800 systems require custom communication drivers, which may cause HMI-I/O desync or permission control failures; verify via ABB’s DSIH700 compatibility list.
- Installation & Wiring Safety:
- Sealing Check: Ensure the front-panel gasket is fully seated during panel mounting—misaligned gaskets compromise IP65 protection, allowing water/dust ingress; torque panel screws to 0.8Nm (per ABB guidelines) for a tight seal.
- I/O Wiring: For localized I/O channels, use twisted-pair shielded cable (0.5~2.5mm²) and ground the shield at one end—prevents ground loops and EMI interference; avoid routing I/O cables near high-voltage lines (e.g., 480V motor cables).
- Permission Configuration: Set user permission levels during initial setup (via USB)—restrict "Engineer/Admin" levels to critical personnel only; disable unused key functions to prevent accidental input errors.
The structure and details of the product:

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