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The ABB DSCS117 57520001-CN/9 is a high-performance safety communication board engineered for SIL 2-compliant data exchange between ABB S800 I/O systems and PROFINET-based safety controllers—specifically optimized for mission-critical safety instrumented systems (SIS) in process industries (oil & gas, chemical, pharmaceutical) and high-precision manufacturing (semiconductor, automotive). It functions as a "PROFINET Safety (PROFIsafe) gateway with enhanced redundancy," enabling deterministic transmission of safety-related signals, supporting dual-network fault tolerance, and providing robust diagnostics to ensure uninterrupted operation in electrically harsh or explosive environments. Designed for seamless integration with S800 I/O racks and compliance with global safety standards, it safeguards SIS integrity by preventing data corruption, latency, or communication failures. Below is its detailed specification:
- Product Model: DSCS117 57520001-CN/9
- Product Series: ABB S800 I/O Enhanced PROFIsafe Communication Boards (SIL 2-Compliant)
- Core Function: Enables PROFIsafe (IEC 61508) communication between S800 safety I/O modules and PROFINET safety controllers; supports PROFINET IRT (isochronous real-time) for deterministic control; provides dual-Ethernet MRP redundancy; validates safety data via F-CRC (Safety CRC); offers surge protection and real-time fault monitoring
- Communication & Safety Specifications:
- Redundancy & Protection Specifications:
- Mechanical & Environmental Specifications:
- Compliance Standards: CE, RoHS, IEC 61508 SIL 2, IEC 61511 SIL 2, UL 508S, CSA C22.2 No.14, EN 61326-3-1 (EMC), PROFINET Consortium Certified (PROFIsafe), ATEX II 3G/3D (hazardous area compatible)
- SIL 2-Compliant PROFIsafe V2.4: Supports the latest PROFIsafe standard with F-CRC-32 validation—ensures safety signals (e.g., reactor overpressure trips, emergency stops) are transmitted without tampering or corruption, meeting global SIS regulations (IEC 61511, OSHA) for mid-risk processes.
- PROFINET IRT for Ultra-Low Latency: Enables isochronous real-time communication with cycle times as low as 0.25ms and latency <1ms—delivers synchronized safety and non-safety data for high-speed applications (e.g., robotic assembly line E-stops), avoiding production delays or safety risks.
- Dual Redundancy (MRP + Link Aggregation): Combines PROFINET MRP (ring recovery <50ms) and link aggregation (failover <10ms)—eliminates network downtime during cable faults, switch failures, or maintenance, critical for 24/7 process industries like oil refining.
- 2.5kV Multi-Level Isolation: Electrical isolation between Ethernet ports, S800 backplane, and chassis—prevents ground loops between distributed SIS components (e.g., field sensors vs. control room controllers) and protects sensitive safety electronics from voltage transients (e.g., welding surges).
- Robust Electrical Protection: ±25kV ESD and ±12kV surge protection on Ethernet ports—withstands lightning strikes, motor startup transients, and electrostatic discharge in outdoor or industrial environments (e.g., wind farms, mining), reducing unplanned downtime by 40%.
- EMI-Shielded Aluminum Housing: Blocks high-frequency interference (10MHz~1GHz) from VFDs, motors, and high-voltage equipment—ensures stable PROFIsafe communication in electrically noisy environments (e.g., steel mills, semiconductor fabs) where EMI could disrupt SIS logic.
- Advanced Safety Diagnostics: Monitors PROFIsafe F-CRC validation, MRP ring health, surge events, and module temperature—delivers detailed fault codes (e.g., "PROFIsafe F-CRC mismatch," "MRP ring break") via LEDs and safety controllers, enabling technicians to resolve issues before SIS performance is compromised.
- Seamless S800 Safety Integration: Auto-detects connected S800 safety I/O modules (e.g., DSAI303-S, DSAO301-S) and maps safety data to PROFIsafe frames—requires no manual configuration of safety channels, reducing commissioning time by 30% and minimizing human error in SIS setup.
- Safety Instrumented Systems (SIS): Protecting high-risk processes:
- Oil Refineries: Transmits safety data (distillation column overpressure, fire detection) from S800 I/O modules to ESD controllers via PROFIsafe—MRP redundancy ensures no loss of trip commands during cable maintenance, preventing explosions or oil spills.
- Chemical Plants: Separates safety (toxic gas detection) and non-safety (temperature monitoring) data between S800 I/O and DCS—SIL 2 compliance meets IEC 61511, minimizing risk of chemical releases and environmental harm.
- High-Precision Manufacturing: Ensuring synchronized safety control:
- Automotive Assembly: Transmits robotic E-stop signals and weld gun safety data to PROFINET safety controllers—IRT latency <1ms ensures immediate robot shutdown, complying with ISO 13849 and preventing worker injuries.
- Semiconductor Fabs: Communicates wafer processing chamber safety signals (vacuum pressure, plasma temperature) to SIS—EMI shielding resists noise from ion implanters, ensuring nanoscale process accuracy and worker safety.
- Offshore & Renewable Energy: Withstanding harsh environments:
- Offshore Oil Platforms: Connects wellhead safety sensors (pressure, flow) to ESD controllers—ATEX compliance and corrosion-resistant hardware tolerate salt spray and explosive atmospheres, preventing well blowouts.
- Wind Farms: Transmits turbine vibration and generator overheating data to onshore SIS—surge protection withstands lightning strikes, while MRP redundancy ensures no data loss during storm-related cable damage.
- Pharmaceutical & Food Processing: Ensuring compliant safety:
- Pharmaceutical Sterile Processing: Communicates autoclave pressure/temperature data to safety controllers—PROFIsafe F-CRC validation meets FDA 21 CFR Part 11, while EMI shielding resists noise from cleanroom HVAC systems.
- Food Manufacturing: Transmits conveyor E-stop and seal temperature safety signals to SIS—stainless steel hardware resists corrosion from washdowns, maintaining hygiene and safety compliance (FDA, EU 10/2011).
The structure and details of the product：
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