We will arrange delivery within 3-5 days after receiving the payment.

Our express delivery: DHL and FedEx.

Quality packing for each product

Destination country all taxes & duty to be paid by buyer

Only part of the brand and model, if you have other product needs, please contact us.

ABB DCS401.0045 Analog Input Module 

1. Key Parameters

• Product Model: DCS401.0045
• Order Code Reference: Typically paired with ABB AC500 PLC I/O expansion kits (e.g., 3ASD573002A5, including mounting brackets and terminal blocks) for procurement consistency
• Product Series: ABB AC500 PLC Analog Input Modules (16-bit, Multi-Channel)
• Core Function: Acquires and conditions analog sensor signals; converts analog data to digital format for AC500 PLC; provides electrical isolation to prevent ground loops; filters electrical noise; supports real-time signal diagnostics
• Analog Input Specifications:

  Parameter	Details	Performance Metrics
  Number of Channels	4 (independent, configurable per channel)	-
  Supported Signals	- Current: 4~20mA DC (2-wire/4-wire sensors) - Voltage: 0~10V DC, ±5V DC	Selectable via software (ABB Automation Builder)
  Resolution	16-bit (including sign bit for bipolar signals)	-
  Accuracy	±0.1% of full scale (at 25℃); ±0.2% of full scale (-25℃~+60℃)	Ensures precise measurement of process variables
  Input Impedance	250Ω (for current signals); 100kΩ (for voltage signals)	Minimizes loading on sensor outputs
  Filtering	Configurable low-pass filter (cutoff frequency: 1Hz~100Hz)	Reduces 50/60Hz grid noise and EMI
  Sampling Rate	10 samples/second per channel (simultaneous sampling across channels)	Enables real-time process monitoring

• Electrical Specifications:
  • Power Supply: 24V DC (from AC500 PLC backplane); 18~30V DC (wide input range); Current Consumption: ≤100mA
  • Isolation Level: 2kVrms (between input channels; between inputs and PLC backplane)
  • EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); ESD Protection: ±8kV (contact), ±15kV (air); Surge Protection: ±2kV (signal lines)
• Mechanical Specifications:
  • Form Factor: DIN rail-mountable (35mm standard rail, TS 35/7.5) or rack-mountable (AC500 I/O rack compatible)
  • Dimensions (W×H×D): 35mm × 100mm × 120mm (compact design for dense control cabinets)
  • Mounting: Snap-on DIN rail installation (no tools required) or backplane insertion (AC500 I/O rack)
  • Weight: Approximately 120g
  • Connectors: 1× 16-pin terminal block (screw-clamp, for sensor wiring); 1× backplane connector (for PLC communication)
  • LED Indicators (front panel):
    • Power (PWR): Green (module powered on); Red (power fault)
    • Channel Status (CH1~CH4): Green (signal valid); Amber (signal overrange/underrange); Red (channel fault)
• Environmental Ratings:
  • Operating Temperature Range: -25℃~+60℃ (-13℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial settings)
  • Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no signal loss)
  • Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
• Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS

2. Key Features

• ABB AC500 PLC Exclusivity: Custom-engineered for ABB AC500 PLCs (e.g., AC500-CPU310/320/410); plug-and-play integration with the PLC backplane eliminates compatibility issues (e.g., communication latency, signal mismatches) common with third-party modules.
• High-Precision Signal Acquisition: 16-bit resolution and ±0.1% accuracy (at 25℃) ensure reliable measurement of critical process variables (e.g., reactor pressure, water flow rate)—critical for applications requiring tight process control (e.g., pharmaceutical manufacturing).
• 2kVrms Electrical Isolation: Isolation between input channels and the PLC backplane prevents ground loops and suppresses electrical noise from nearby motors, VFDs, or high-voltage equipment—ensures stable signal acquisition in electrically noisy environments (e.g., steel mills, welding stations).
• Configurable Signal & Filtering: Each channel supports both current (4~20mA) and voltage (0~10V/±5V) signals; low-pass filter cutoff (1Hz~100Hz) adjustable via software—adapts to diverse sensor types (e.g., 4~20mA pressure sensors, 0~10V temperature transducers) without hardware modifications.
• Real-Time Diagnostics: Channel-specific LEDs (green/amber/red) and PLC-integrated fault flags alert operators to signal overrange, underrange, or wiring faults—reduces troubleshooting time by quickly identifying issues (e.g., a disconnected flow sensor).
• Compact & Lightweight Design: 35mm width and 120g weight maximize space efficiency in AC500 I/O racks or DIN rail-mounted control cabinets—ideal for space-constrained applications (e.g., wall-mounted PLC panels for small-scale process control).
• Wide Temperature Range: -25℃~+60℃ operating range withstands extreme environments (e.g., cold storage facilities, high-temperature chemical reactors)—eliminates the need for heated or cooled enclosures in most industrial settings.

3. Application Fields

• AC500 PLC Process Control: Primary application—analog signal acquisition for PLC-based systems:
  • Chemical & Petrochemical Plants: Acquires 4~20mA signals from reactor pressure transmitters (CH1~CH2) and ±5V signals from temperature transducers (CH3~CH4) in AC500 PLCs; 2kVrms isolation prevents ground loops from disrupting process data, ensuring compliance with safety standards (e.g., SIL 2).
  • Water & Wastewater Treatment: Collects 4~20mA flow meter signals (CH1~CH3) and 0~10V pH sensor data (CH4) for AC500 PLCs; configurable filtering reduces pump noise, enabling accurate monitoring of water treatment processes (e.g., coagulation, disinfection).
• Manufacturing Automation: Enables sensor data integration for production lines:
  • Automotive Assembly: Acquires 0~10V signals from robotic arm position sensors (CH1~CH2) and 4~20mA signals from torque transducers (CH3~CH4) in AC500 PLCs; high accuracy ensures precise robot movements, reducing component assembly errors.
  • Electronics Production: Collects 4~20mA signals from SMT machine temperature sensors (CH1~CH3) and 0~10V signals from solder paste thickness gauges (CH4); real-time diagnostics alert operators to sensor failures, preventing PCB production defects.
• Energy & Infrastructure: Supports critical variable monitoring:
  • Power Generation: Acquires 4~20mA signals from boiler feedwater flow sensors (CH1~CH2) and ±5V signals from turbine vibration transducers (CH3~CH4) in AC500 PLCs; wide temperature range (-25℃~+60℃) adapts to power plant environments, ensuring stable auxiliary system control.
  • Renewable Energy (Solar/Wind): Collects 4~20mA signals from solar inverter output current sensors (CH1~CH2) and 0~10V signals from wind turbine speed sensors (CH3~CH4); EMC immunity resists grid transients, enabling reliable energy production monitoring.

4. Precautions

• ABB AC500 PLC Compatibility: Use exclusively with ABB AC500 series PLCs (e.g., AC500-CPU310/320/410). Never install in non-ABB PLCs or incompatible ABB systems (e.g., IRC5 robots)—backplane pinout and communication protocol mismatches will damage the module or PLC.
• Electrical Safety:
  • Power Disconnection: Disconnect the AC500 PLC from 24V DC power before installing or wiring the module—exposed terminal blocks pose shock risks, especially when connecting to active sensors (e.g., 24V 4-wire transmitters).
  • Proper Grounding: Connect sensor cable shields to the module’s dedicated ground terminal (or PLC rack ground); use single-point grounding (shield grounded only at the module end) to maintain 2kVrms isolation—poor grounding increases noise pickup, distorting analog signals.
• Wiring & Signal Handling:
  • Cable Specifications: Use shielded twisted-pair cables (24AWG~20AWG) for all analog signals; keep sensor cables at least 15cm away from power cables (e.g., VFD motor cables) to avoid EMI—unshielded or improperly routed cables can cause signal drift (e.g., 4~20mA current varying by >1%).
  • Signal Matching: Configure each channel to match the sensor’s signal type (current/voltage) via ABB Automation Builder—connecting a 4~20mA sensor to a voltage-configured channel will damage the sensor or module.
• Environmental Limitations:
  • Temperature & Humidity: Do not operate above +60℃ or below -25℃, or in humidity >95% RH (condensing)—high temperatures reduce accuracy, while condensation causes terminal corrosion and short-circuits.
  • Dust Protection: Install the module in a dust-tight enclosure (IP54 or higher) in dusty environments (e.g., cement plants, grain processing facilities)—dust accumulation on terminals increases contact resistance, leading to intermittent signal loss.
• Calibration & Maintenance:
  • Regular Calibration: Calibrate the module annually using a precision signal generator (e.g., 4~20mA current source, 0~10V voltage source); verify accuracy remains within ±0.2% of full scale—drift beyond this range indicates component degradation, requiring module replacement.
  • Visual Inspections: Check LEDs quarterly to confirm normal operation (PWR green, CH1~CH4 green); amber/red LEDs indicate faults (e.g., overrange signal) that require immediate investigation (e.g., sensor calibration, wiring checks).
  • Cleaning: Clean terminal blocks and connectors with compressed air (low pressure, no moisture) every 6 months—remove dust and debris to prevent electrical arcing or contact failure.

The structure and details of the product：

Please make an inquiry for more models

ABB 07AC91 GJR5252300R0101

ABB 07AC91 GJR5252300R0101

ABB 07AI91 GJR5251600R0202

ABB 07AI91 GJR5251600R4202

ABB 07CR41 1SBP260020R1001

ABB 07DI92 GJR5252400R0101

ABB 07EA63R1

ABB 07EB62R1

ABB 07KP53 1SBP260162R1001

ABB 07kr264

ABB 07KR91 GJR5250000R0303

ABB 07KT95 GJR5252800R0100

ABB 07KT97 GJR5253000R0200

ABB 07KT97 GJR5253000R0270

ABB 07KT97/07KT98

ABB 07KT97WT97

ABB 07KT98 GJR5253100R0160

ABB 07KT98 GJR5253100R0260

ABB 07KT98 GJR5253100R0278

ABB 07KT98 GJR5253100R2260

ABB 07PS62R2

ABB 1SAP250000R0001 AX522

ABB 1SFA899003R1000

ABB 1VCF752000 REF542PLUS

ABB 5SHY3545L0003

ABB 35AB95 GJR5145600R0001

ABB 3ADT209018R0001

ABB 3ADT220090R0003

ABB 3ADT306000R1 SDCS-FEX-1

ABB 3ADT306100R1 SDCS-PIN-11

ABB 3ADT306200R1 SDCS-PIN-21

ABB 3ADT309600R1 SDCS-CON-2

ABB 3ADT310400R1 BDCS-PIN-3 8.9

ABB 3ADT311500R1 SDCS-FEX-2A

ABB 3ADT312000R1 SDCS-CON-3A

ABB 3ADT312200R1 SDCS-PIN-3A-COAT

ABB 3AFE61320946P0001/

ABB IMHSS05 

ABB 3AFE64634798 NIOC-02C

ABB 3ASC25H203-57 3BSC980004R1014

ABB 3ASC25H204 ABB

ABB 3ASC25H208 DATX100

ABB 3ASC25H209

ABB 3ASC25H209 DATX110

ABB 3ASC25H705

ABB 3ASD573001A1 YPP110A

ABB 3AST000929R109 DaPI100

ABB 3AUA0000035408 RMIO-11C

ABB 3AUA0000036521 RDCU-12C

ABB 3BDH000002R1 PM802F

ABB 3BDH000690R1

ABB 3BDZ000398R1 RLM01

ABB 3BHB000652R0001 KUC720AE01

ABB 3BHB000652R0101

ABB 3BHB003154R0101

ABB 3BHB003431R0001 KUC720AE01

ABB 3BHB003688R0001

ABB 3BHB004692R0001 GVC732AE01

ABB 3BHB004692R001 GVC732AE0

ABB 3BHB004693R0001

ABB 3BHB005171R0101

ABB 3BHB005243R0105/KU C755 AE105

ABB 3BHB007209R0102

ABB 3BHB007209R0102/XV C767 AE102

ABB 3BHB007211R0101

ABB 3BHB007211R0101/XV C768 AE101

Other best-selling products：