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ABB DATX130 (3ASC25H214) Controller Module  

1. Key Parameters

• Product Model: DATX130
• Order Code: 3ASC25H214
• Product Series: ABB DATX Series Distributed Controller Modules (Mid-Range, Compatible with ABB 800xA DCS/AC800M PLC Systems)
• Core Function: Executes real-time regulatory/sequence control logic; integrates with analog/digital I/O devices; communicates with DCS/PLC via industrial protocols; monitors system health and transmits diagnostic data; supports scalable I/O expansion
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Power Supply	- Input Voltage: 5V DC ±5% (system backplane) + 24V DC ±10% (I/O circuits) - Current Consumption: 1.2A (5V DC, normal operation); 0.3A (24V DC, I/O circuits) - Power Consumption: ≤6W (5V×1.2A) + ≤7.2W (24V×0.3A) = ≤13.2W total	Draws power from ABB standard automation rack backplanes, eliminating external power wiring
  Processing Performance	- Processor: Single-core 32-bit industrial CPU (200 MHz clock speed, with FPU) - Control Logic Cycle Time: 2ms for 500+ I/O points - Program Memory: 512KB flash (control programs); 256KB RAM (real-time data) - Supported Languages: IEC 61131-3 (LD, FBD, ST, SFC)	Executes standard PID control and sequence logic (e.g., motor startup/shutdown) with low latency for medium-scale processes
  I/O Integration	- Native I/O Support: ABB AI800 (analog input), DI800 (digital input), AO800 (analog output), DO800 (digital output) modules (via PROFINET) - Max I/O Capacity: 1024 digital points + 256 analog points - I/O Update Rate: 15ms (analog); 2ms (digital) - Signal Compatibility: 4~20mA, 0~10V (analog); 24V DC (digital, sinking/sourcing)	Scales to medium-sized systems (e.g., 200 I/O for a water treatment plant) without performance loss
  Communication Protocols	- Backplane: ABB AC 800M backplane (500 Mbps, for DCS integration) - Fieldbus: PROFINET RT (100Mbps) + Modbus RTU/TCP (100Mbps) - Diagnostic Data: Transmitted via OPC UA (for remote monitoring) - Baud Rate: 9.6 kbps~100 Mbps (auto-negotiation for Ethernet)	Enables real-time data exchange with DCS/PLC and remote monitoring of diagnostic data
  Safety & Diagnostics	- Safety Rating: IEC 61508 SIL 1 (single module); SIL 2 (redundant configuration) - Fault Detection: Hardware self-test (CPU, memory, communication); I/O signal validation (out-of-range, short/open circuit) - Fault Logging: 150+ timestamped fault codes; stores last 150 events (non-volatile memory)	Supports basic safety-critical loops (e.g., pump overload shutdown)
  Isolation Ratings	- I/O to Backplane: 1.5kVrms (1min dielectric test) - Communication to Power: 1kVrms (1min dielectric test) - Analog Input to Ground: 1kVrms (1min dielectric test)	Protects sensitive control circuits from voltage transients (e.g., motor startup surges)

• Mechanical Specifications:
  • Housing Material: FR4 glass-epoxy circuit board (UL94 V-0); aluminum heat spreader (for CPU cooling); plastic EMI shield
  • Dimensions (W×H×D): 160mm × 320mm × 40mm (19-inch rack-mounted, 1U height; fits ABB standard automation racks)
  • Mounting: Rack-mounted via slide rails (compatible with ABB AC 800M racks); secured with 2 locking screws (anti-vibration)
  • Weight: Approximately 500g
  • Connectors: 1× backplane connector (power/communication); 2× RJ45 (PROFINET/Modbus TCP); 1× USB (configuration); 1× D-sub 9-pin (diagnostic port)
  • LED Indicators:
    • Power (PWR): Green (5V/24V normal); Red (power fault)
    • CPU (CPU): Green (normal); Flashing green (processing); Red (CPU fault)
    • Communication (COM): Green (PROFINET active); Yellow (Modbus active); Red (comm error)
    • I/O (IO): Green (I/O normal); Red (I/O fault)
• Environmental Ratings:
  • Operating Temperature Range: -20℃~+65℃ (-4℉~149℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
  • Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no data loss)
  • Shock Resistance: 25g (11ms duration, IEC 60068-2-27; no hardware damage)
  • EMC Compliance: EN 61000-6-2 (industrial immunity); EN 61000-6-3 (emissions, Class A) | Resists electrical noise from nearby motors or drives
• Compliance Standards: IEC 61131-3, EN 61010-1, UL 508C, CE, RoHS, IEC 61508 (SIL 1/2), ISO 13849-1 (PL c)

2. Key Features

• Balanced Processing & Cost Efficiency: 200 MHz single-core CPU delivers 2ms cycle time for 500+ I/O points—strikes a balance between performance and cost, ideal for medium-scale applications (e.g., water treatment, packaging lines) where high-end dual-core controllers are unnecessary.
• ABB Ecosystem Native Integration: Seamlessly connects with ABB 800xA DCS and AC800M PLCs via 500 Mbps backplane—eliminates protocol conversion errors and reduces integration time by 60% compared to third-party controllers; works natively with ABB I/O modules (AI800, DI800) for plug-and-play setup.
• PROFINET RT for Real-Time I/O: Supports PROFINET RT (100Mbps) for 2ms digital/15ms analog I/O updates—synchronizes sensor data (e.g., flow meters, pressure transducers) with actuator control (e.g., valves, pumps), ensuring stable process control (e.g., maintaining water treatment chemical dosages within ±5%).
• Scalable I/O Expansion: Integrates with ABB I/O modules to support up to 1024 digital + 256 analog points—expands capacity via PROFINET without replacing the controller (e.g., adding 200 digital inputs for a packaging line’s photoeye sensors), adapting to growing system needs.
• Rugged Environmental Performance: -20℃~+65℃ temperature range, 1.5g vibration resistance, and 95% humidity tolerance—operates reliably in harsh but non-extreme environments (e.g., indoor manufacturing plants, covered water treatment facilities) without specialized cooling.
• OPC UA for Remote Diagnostics: Transmits fault logs, CPU load, and I/O status via OPC UA—enables remote monitoring from a central control room (e.g., tracking pump status in a distributed water network), reducing on-site maintenance visits by 30%.
• IEC 61131-3 Programming Flexibility: Supports standard industrial programming languages—engineers can use ladder logic (LD) for simple motor control or structured text (ST) for complex PID loops, avoiding specialized training and shortening deployment time by 40%.

3. Application Fields

• Water & Wastewater Treatment: Primary application—treatment process control:
  • Drinking Water Treatment Plants: Controls chemical dosing (AO800 analog outputs) based on turbidity sensors (AI800 4~20mA inputs); PROFINET RT ensures 15ms updates to maintain chlorine levels within regulatory limits; Modbus TCP transmits flow data to a SCADA system for compliance reporting.
  • Wastewater Pump Stations: Executes sequence logic (SFC) to start/stop pumps (DO800 digital outputs) based on level sensors (DI800 digital inputs); SIL 2 redundancy (two DATX130 modules) prevents overflow by ensuring pump control even if one controller faults.
• Manufacturing (Packaging & Assembly Lines): Control for production lines:
  • Packaging Lines: Monitors 200+ photoeye sensors (DI800 digital inputs) for package position (2ms updates via PROFINET RT); triggers solenoid valves (DO800 outputs) to seal packages, reducing mispackaging rates by 25% in high-speed (500 packages/min) lines.
  • Automotive Assembly Conveyors: Controls conveyor speed (AO800 analog outputs) based on encoder feedback (AI800 inputs); uses ladder logic (LD) to coordinate stop/start signals with assembly stations, minimizing line bottlenecks.
• Building Automation & HVAC: Control for large commercial buildings:
  • Office Building Chiller Plants: Regulates chiller water flow (AO800 outputs) based on temperature sensors (AI800 inputs) via PID logic; Modbus TCP communicates with the BMS (Building Management System) to adjust cooling based on occupancy, reducing energy use by 20%.
  • Shopping Mall Air Handling Units (AHUs): Monitors AHU filter status (DI800 inputs) and fan speed (AI800 inputs); triggers alerts (DO800 outputs) for filter replacement and adjusts fan speed (AO800 outputs) to maintain air quality, improving tenant comfort.
• Medium-Voltage Motor Control: Control for medium-sized industrial motors:
  • Food Processing Motor Drives: Integrates with ABB ACS880 medium-voltage drives; monitors motor current (AI800 inputs) and temperature (DI800 inputs); executes soft-start logic (ST) to prevent voltage spikes, protecting sensitive food processing equipment (e.g., mixers, grinders).
  • Warehouse Forklift Charging Stations: Controls charging circuits (DO800 outputs) based on battery level sensors (AI800 inputs); uses Modbus TCP to log charging cycles for maintenance tracking, extending battery life by 15%.

The structure and details of the product：

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