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ABB CI855K01 3BSE018106R1 MB 300 Dual Ethernet Port Interface Kit

1. Product Description

The ABB CI855K01 3BSE018106R1 MB 300 is a high-performance dual Ethernet port interface kit designed for industrial automation systems, serving as a critical communication link between ABB’s AC 800M DCS (Distributed Control System) and Ethernet-enabled field devices or upper-level monitoring systems. The kit typically includes the CI855 interface module and essential mounting accessories, featuring two independent 10/100 Mbps Ethernet ports compliant with the MB 300 communication standard (a proprietary ABB protocol optimized for industrial data exchange). It enables high-speed, bidirectional data transmission for real-time control signals, process data, and diagnostic information, supporting protocols like Modbus TCP/IP and ABB’s own industrial protocols. With industrial-grade anti-interference capability, redundant communication support, and seamless AC 800M integration, it provides a reliable, scalable solution for building high-speed Ethernet networks in complex industrial environments.

2. Detailed Parameters

Parameter Category	Specifications
Model Number	CI855K01 (Order Code: 3BSE018106R1)
Interface Type	2 × 10/100 Mbps Ethernet ports (RJ45 connectors), compliant with MB 300 standard
Supported Protocols	Modbus TCP/IP (master/slave), ABB MB 300 protocol, TCP/IP, UDP
Data Transfer Rate	10 Mbps (half/full duplex) or 100 Mbps (half/full duplex, auto-negotiation)
Network Topology	Star, Daisy-chain (with compatible devices), supports network redundancy
Communication Distance	Up to 100 meters per port (CAT5e/CAT6 Ethernet cable, standard IEEE 802.3)
Power Supply	Derived from AC 800M backplane (24 V DC); Typical power consumption: 5 W
Operating Temperature	-40°C to +70°C
Dimensions (W×H×D)	48.3 × 100 × 150 mm
Mounting Method	DIN rail mounting (compatible with standard 35 mm DIN rails)
Redundancy Support	Supports Ethernet ring redundancy (e.g., ABB’s PROFINET IRT or standard RSTP)
Certification	CE, UL, IEC 61000-6-2 (EMC immunity), IEEE 802.3 (Ethernet standard)

3. Advantages & Features

Dual Ethernet Ports for Flexibility: Two independent 10/100 Mbps ports enable simultaneous connection to two separate Ethernet networks (e.g., a control network and a monitoring network) or redundant links, enhancing system reliability and expanding communication scope.

MB 300 Protocol Optimization: Compliant with ABB’s MB 300 standard, the module ensures low-latency (≤10 ms) data transmission for real-time control, critical for time-sensitive industrial processes (e.g., high-speed manufacturing lines).

Multi-Protocol Compatibility: Supports Modbus TCP/IP (widely used in industrial automation) and ABB’s proprietary protocols, enabling seamless integration with third-party Ethernet devices (e.g., PLCs, HMIs) and ABB’s own ecosystem.

Industrial-Grade Stability: Withstands -40°C to +70°C wide temperature range, resists electromagnetic interference (EMI) and voltage fluctuations, and supports surge protection (IEC 61000-4-5), ensuring stable operation in harsh industrial sites (e.g., petrochemical plants, steel mills).

Redundancy for Uninterrupted Communication: Supports Ethernet ring redundancy (e.g., RSTP) to automatically switch to backup links if the primary network fails, minimizing downtime for critical industrial processes.

4. Application Fields

Petrochemical Industry: Connecting AC 800M DCS to Ethernet-based flow transmitters, pressure sensors, and upper-level SCADA systems in oil refineries or chemical plants, enabling real-time monitoring and remote control of pipeline processes.

Power Generation: Linking turbine control systems, boiler monitoring devices, and grid-connected inverters (in solar/wind farms) to the central AC 800M DCS via dual Ethernet ports, ensuring reliable data transmission for power grid stability.

Automotive Manufacturing: Building high-speed Ethernet networks for robotic arms, assembly line vision sensors, and production management systems, using dual ports to separate control and data logging networks for improved efficiency.

Water Treatment Plants: Connecting pump control panels, water quality analyzers, and remote monitoring stations to the AC 800M DCS, leveraging redundancy support to avoid communication interruptions in critical water supply processes.

5. Precautions

Cable Selection: Use CAT5e or higher-grade shielded Ethernet cables to reduce EMI interference; ensure cable length does not exceed 100 meters per port to avoid signal attenuation.

Redundancy Configuration: When setting up network redundancy (e.g., ring topology), ensure all connected devices support the same redundancy protocol (e.g., RSTP) and configure consistent parameters (e.g., timeout settings) to avoid switchover failures.

IP Address Management: Assign unique, non-conflicting IP addresses to each Ethernet port; avoid IP overlap with other devices on the network to prevent communication collisions.

Grounding & Surge Protection: Connect the module’s ground terminal to the system’s protective ground; install Ethernet surge protectors at the module’s ports in outdoor or high-voltage environments to prevent damage from lightning or voltage spikes.

Firmware & Software Compatibility: Ensure the module’s firmware version is compatible with the AC 800M DCS’s Control Builder software; update firmware via Ethernet (following ABB’s official procedures) to fix bugs and enhance protocol support.

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