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ABB CI853K01 3BSE018103R1 Dual RS232-C

1. Product Description

The ABB CI853K01 3BSE018103R1 is a dedicated dual RS232-C interface module designed for industrial automation systems, serving as a communication bridge between ABB’s AC 800M DCS (Distributed Control System) and RS232-C compatible field devices. Equipped with two independent RS232-C serial ports, it enables reliable data transmission between the control system and low-speed serial devices such as human-machine interfaces (HMIs), printers, barcode scanners, and legacy industrial sensors. The module supports standard RS232-C protocols and baud rate configurations, ensuring seamless integration with a wide range of serial equipment in industrial environments. With its compact design, strong anti-interference capability, and easy mounting, it provides a cost-effective solution for extending serial communication functionality in industrial control networks.

2. Detailed Parameters

Parameter Category	Specifications
Model Number	CI853K01 (Order Code: 3BSE018103R1)
Interface Type	2 × Independent RS232-C serial ports (DB9 male connectors)
Supported Protocols	ASCII, Modbus RTU (master/slave), Custom serial protocols (configurable)
Baud Rate Range	300 bps to 115200 bps (configurable per port)
Data Bits	5, 6, 7, 8 bits (selectable)
Parity	None, Even, Odd, Mark, Space (selectable)
Stop Bits	1, 1.5, 2 bits (selectable)
Flow Control	RTS/CTS, XON/XOFF, or None (configurable per port)
Communication Distance	Up to 15 meters (standard RS232-C distance limitation)
Power Supply	Derived from AC 800M backplane (24 V DC); Typical power consumption: 3 W
Operating Temperature	-40°C to +70°C
Dimensions (W×H×D)	48.3 × 100 × 150 mm
Mounting Method	DIN rail mounting (compatible with standard 35 mm DIN rails)
Certification	CE, UL, IEC 61010 (for industrial safety)

3. Advantages & Features

Dual Independent Serial Ports: Two separate RS232-C ports allow simultaneous communication with two different serial devices (e.g., an HMI and a printer), eliminating the need for additional interface modules and saving cabinet space.

Flexible Protocol Support: Compatible with Modbus RTU (common in industrial automation) and custom serial protocols, adapting to diverse legacy and modern serial equipment.

Configurable Communication Parameters: Baud rate, data bits, parity, and flow control can be adjusted per port via software, ensuring compatibility with devices with different serial settings.

Industrial-Grade Reliability: Withstands -40°C to +70°C wide temperature range and resists electromagnetic interference (EMI), ensuring stable operation in harsh industrial environments (e.g., factories, workshops).

Easy Integration with AC 800M DCS: Seamlessly connects to the AC 800M backplane, requiring no additional power cables; configuration is completed via ABB’s Control Builder software, simplifying deployment.

4. Application Fields

Manufacturing Workshops: Connecting AC 800M DCS to workshop HMIs (for local operation) and barcode scanners (for product tracking), enabling real-time data exchange between the control system and on-site operators/equipment.

Legacy Equipment Upgrades: Integrating old industrial sensors (e.g., temperature transmitters with RS232-C output) or legacy controllers into modern AC 800M DCS, extending the lifespan of existing equipment without full replacement.

Industrial Printing & Logging: Linking to industrial printers for printing process reports (e.g., production logs, fault records) or data loggers for storing historical operation data of the control system.

Material Handling Systems: Communicating with conveyor belt control panels (equipped with RS232-C ports) or RFID readers (for material identification) in warehouses or logistics centers, ensuring coordinated operation of material handling equipment.

5. Precautions

Distance Limitation: Adhere to the RS232-C standard communication distance (max 15 meters); for longer distances (over 15 meters), use RS232-to-RS485 converters to extend the range and avoid signal degradation.

Proper Wiring: Ensure correct pin connections (TX/RX, GND) between the module and serial devices; reversed TX/RX pins will cause communication failure. Refer to the module’s pinout diagram during wiring.

Grounding: Connect the module’s ground terminal to the system ground to reduce electromagnetic interference; poor grounding may lead to data transmission errors (e.g., garbled characters).

Protocol Consistency: Confirm that the communication protocol (e.g., Modbus RTU master/slave mode) and parameters (baud rate, parity) of the module match those of the connected device; mismatched settings will prevent normal communication.

Firmware Updates: Regularly check for firmware updates via ABB’s official website; updates may include bug fixes for protocol compatibility or performance improvements for stable long-term operation.

The structure and details of the product：

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