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ABB BRC400 Bridge Controller

ABB BRC400 is a high-performance bridge controller designed for data interaction between industrial automation systems. It enables protocol conversion and data synchronization between different subsystems and devices, providing a stable and efficient interconnection solution for complex industrial scenarios.

Product Description

BRC400 is equipped with a multi-core industrial processor and adopts a modular hardware architecture, supporting flexible expansion of interfaces and function modules. Its core function focuses on industrial protocol conversion, compatible with mainstream industrial communication protocols such as Profinet, Modbus TCP, EtherNet/IP, and DeviceNet, enabling bidirectional data transmission between cross-brand and cross-system devices. It has a built-in data cache and priority scheduling mechanism, which can ensure the real-time performance of key data under high load. At the same time, it has fault diagnosis and self-healing functions, which can automatically detect abnormal communication links and switch to backup channels, reducing the risk of system downtime.

Detailed Parameters

Processor: Dual-core industrial-grade processor, 1.2GHz main frequency, supporting hardware-level data encryption

Memory: 4GB DDR4 RAM, 32GB eMMC flash memory (expandable to 128GB)

Communication Interfaces: 2 Gigabit Ethernet ports (PoE+ supported), 4 RS485/RS232 serial ports (switchable), 1 USB 3.0 port, 1 SD card slot

Protocol Support: Profinet IRT, Modbus TCP/RTU, EtherNet/IP, DeviceNet, CC-Link IE, OPC UA/DA

Data Processing: Maximum concurrent connections 2000, data forwarding delay ≤10ms, supporting 100,000 points/second data acquisition

Power Requirements: 12-48VDC wide-voltage input, power consumption ≤15W (full load)

Operating Environment: Temperature -30°C to 75°C, humidity 5%-95% (non-condensing), protection class IP30 (DIN rail mounting)

Physical Dimensions: 4.8" x 3.2" x 1.6" (12.2 cm x 8.1 cm x 4.1 cm), DIN 35 rail mounting

Advantages and Features

Multi-protocol Compatibility: Covers mainstream industrial communication protocols, enabling cross-system interconnection without additional gateways, reducing deployment costs.

High Reliability: Wide-temperature design and redundant communication links adapt to harsh industrial environments, ensuring 24/7 stable operation.

Flexible Expansion: Modular interfaces and expandable storage support adding or reducing functions according to scenario requirements, adapting to systems of different scales.

Intelligent Management: Built-in Web management interface and remote diagnosis tools enable real-time monitoring of device status and parameter configuration, simplifying operation and maintenance processes.

Application Fields

Widely used in smart manufacturing, smart grid, rail transit, petroleum chemical, water treatment and other fields. It is suitable for scenarios such as production line equipment linkage, cross-plant data aggregation, remote equipment monitoring, and heterogeneous system integration, such as the interconnection between PLC and robot systems in automobile factories, the data integration of measurement and control equipment in power grid substations, and the linkage between security and equipment control systems in subway stations.

Precautions

During installation, ensure the DIN rail is firm to avoid interface looseness caused by vibration; disconnect the power supply before wiring to prevent equipment damage due to short circuit.

When configuring communication protocols, unify data formats (such as baud rate, parity bit, data bit) to avoid data transmission abnormalities caused by protocol mismatch.

Enable encryption functions (such as HTTPS, VPN) during remote management to prevent data leakage; back up configuration files regularly for quick recovery after faults.

When used in high-humidity environments for a long time, additional moisture-proof measures should be taken to prevent internal components from being corroded by moisture.

The structure and details of the product：

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