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The ABB AZ20 is a high-performance combustion gas analyzer engineered for optimizing combustion control and monitoring emissions in industrial settings. It delivers accurate, real-time oxygen (O₂) measurements, enabling efficient fuel utilization, reducing pollutant emissions, and ensuring compliance with environmental regulations. Leveraging zirconia cell technology for in-situ analysis, it is designed to withstand harsh industrial environments while maintaining reliable performance. Below is its detailed specification:
- Measurement Principle: Zirconia (ZrO₂) electrochemical cell (in-situ direct measurement)
- Measured Gas Component: Oxygen (O₂)
- Measurement Range: 0.1%~25% O₂ (standard); Optional extended ranges for specific applications
- Measurement Accuracy: ±0.1% O₂ (at 25℃ reference temperature); ±0.2% O₂ (within operating temperature range)
- Response Time: T90 ≤ 5 seconds (for step change in O₂ concentration)
- Probe Performance:
- Maximum Process Temperature: 800℃ (1472℉)
- Probe Length Options: 0.5m~4.0m (1.7ft~13.1ft)
- Probe Material: Heat-resistant alloy (corrosion-resistant for harsh gas environments)
- Transmitter Outputs:
- Analog: 1× 4-20mA DC (standard); Optional 2nd 4-20mA DC
- Digital: 2× relay outputs (standard); Optional 2× digital I/O (input/output)
- Communication Interfaces: HART protocol (standard); IrDA infrared port (for configuration & data transfer)
- Calibration System: Integrated automatic calibration (no external auxiliary equipment required)
- Power Supply: 24V DC (±10% tolerance); Typical power consumption: ≤15W
- Operating Temperature Range:
- Transmitter: -10℃~+60℃ (14℉~140℉)
- Probe: -20℃~+800℃ (-4℉~1472℉)
- Protection Class:
- Transmitter: IP65 (for harsh industrial environments)
- Probe: IP68 (when properly installed with flange seals)
- Compliance Standards: IEC 61010-1 (safety), IEC 61326-1 (EMC immunity), EN 50545 (emission monitoring)
- In-Situ Zirconia Measurement: Directly measures O₂ in flue gas at the point of emission (no sample extraction required), eliminating delays from gas sampling systems and ensuring real-time data for combustion control.
- Durable Probe Design: Heat-resistant alloy probe withstands temperatures up to 800℃ (1472℉) and resists corrosion from sulfur-containing or reducing gases—extending service life in harsh applications (e.g., waste incineration, sulfur recovery).
- Proven Sensor Reliability: 50+ years of ABB’s composite electrode technology enhances sensor tolerance to harsh gases and high temperatures, reducing replacement frequency and maintenance costs.
- Integrated Automatic Calibration: The Endura AZ20 auto-calibration system controls calibration gas sequence, verifies gas validity, and eliminates errors from gas leakage—ensuring accurate measurements without expensive external tools.
- User-Friendly Transmitter: Intuitive HMI (Human-Machine Interface) simplifies configuration and operation; HART and IrDA interfaces enable remote access (via DTM—Device Type Manager) for parameter adjustment, data logging, and firmware updates.
- Flexible Output Configuration: Standard analog/digital outputs plus optional expansions adapt to diverse control systems (e.g., DCS, PLCs) in power plants, incinerators, or industrial boilers.
- Environmental Compliance: Meets global emission monitoring standards (e.g., EN 50545), supporting compliance with local air quality regulations for NOₓ, SO₂, and CO₂ reduction.
- Power Generation: Optimizes combustion in coal-fired, gas-fired, or biomass boilers—reducing fuel consumption and minimizing NOₓ emissions from power plants.
- Waste Incineration: Monitors O₂ in flue gas from industrial/medical waste incinerators and crematoria—ensuring complete combustion to reduce toxic byproducts (e.g., dioxins).
- Petrochemical & Refining: Used in sulfur recovery units (SRUs) and refinery heaters to control O₂ levels, preventing catalyst poisoning and improving process efficiency.
- Industrial Boilers: Optimizes combustion in cement, steel, and chemical plant boilers—lowering energy costs and meeting emissions targets for industrial processes.
- District Heating: Controls O₂ in municipal heating boilers to enhance fuel efficiency and reduce greenhouse gas (GHG) emissions from centralized heating systems.
- Probe Installation: Ensure the probe is inserted to the correct depth (per application requirements) to avoid measurement errors from non-representative flue gas sampling; use compatible flanges for airtight sealing.
- Calibration Gas Selection: Use certified calibration gases (e.g., 21% O₂ for air calibration, 0% O₂ for zero calibration) to maintain accuracy—expired or contaminated gases will invalidate calibration.
- Temperature Limitations: Do not exceed the probe’s maximum operating temperature (800℃/1472℉); use a heat exchanger for flue gas temperatures above this range to prevent sensor damage.
- Corrosion Protection: In high-sulfur or acidic gas environments, select optional corrosion-resistant probe materials (e.g., Hastelloy) to extend service life.
- Power Supply Stability: Use a regulated 24V DC power supply with surge protection to avoid transmitter malfunctions from voltage spikes.
- Regular Maintenance: Inspect the probe for soot buildup or corrosion every 3~6 months (depending on application); clean or replace the sensor per ABB’s recommended maintenance schedule to ensure reliable measurements

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