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ABB AI843 8-Channel Analog Input Module
1. Product Overview
The ABB AI843 is an industrial-grade 8-channel analog input module designed for ABB automation systems (e.g., AC 800M DCS, Compact Control Builder). It specializes in collecting, conditioning, and transmitting analog signals from field sensors (temperature, pressure, flow) to control systems, with high precision and anti-interference capabilities. Its compact design and multi-signal compatibility make it suitable for harsh industrial environments like process plants, manufacturing facilities, and energy infrastructure.
2. Technical Specifications
2.1 Input Performance & Compatibility
- Channel Count: 8 independent, isolated channels (no cross-talk between channels)
- Current: 4-20 mA DC (2-wire/4-wire sensors); 0-20 mA DC (optional)
- Voltage: 0-10 V DC; ±10 V DC; 0-5 V DC (configurable per channel)
- Temperature: RTD (Pt100, Pt1000); thermocouple (J, K, T, E, R, S, B types)
- Input Accuracy: ±0.05% of full scale (FS) for current/voltage; ±0.1% FS for RTD/thermocouple (at 25°C ±5°C)
- Sampling Rate: 10 samples/second per channel (simultaneous sampling for time-synchronized data)
2.2 Electrical & Isolation
- Common-Mode Rejection (CMR): 120 dB at 50/60 Hz (reduces power line interference)
- Isolation: 2 kV AC between channels; 2 kV AC between input circuits and system bus (IEC 61010-1 standard)
- Power Supply: 24 V DC ±15% (powered via system backplane); power consumption: Typical 3 W, Max 5 W
2.3 Mechanical & Environmental
- Dimensions: 140×75×28 mm (Length×Width×Height); fits standard DIN rail cabinets
- Mounting: DIN rail (EN 50022 standard) or panel mounting (via optional brackets)
- Operating Temperature: -25°C ~ +70°C (derates 0.5% FS per °C above 60°C)
- Humidity: 5%-95% non-condensing; EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emissions)
3. Application Fields
- Process Control: Chemical/petrochemical plants (collects pressure/flow sensor signals for reactor control; thermocouple inputs for temperature monitoring of distillation columns)
- Power Generation: Thermal/hydro power plants (RTD signals from turbine bearings for temperature protection; current signals from flow meters for coolant control)
- Manufacturing: Automotive assembly lines (voltage signals from robotic arm position sensors; temperature signals from welding equipment)
- Water Treatment: Wastewater plants (4-20 mA signals from level sensors in tanks; pH sensor signals for chemical dosing control)
4. Installation & Maintenance
4.1 Installation
- Mount on EN 50022 DIN rail; reserve 30 mm clearance on both sides for heat dissipation
- Wire sensors to channel terminals: Use shielded cables (ground shield at controller end) for low-level signals (RTD/thermocouple); 0.5-1.5 mm² cables for current/voltage
- Configure signal type per channel via ABB Control Builder software (no physical jumpers needed; supports online reconfiguration)
4.2 Maintenance
- Check status LEDs monthly (green = normal; red = channel fault/power issue; yellow = out-of-range signal)
- Calibrate annually using ABB calibration tools (or third-party certified calibrators) to maintain ±0.05% FS accuracy
- Clean terminals quarterly with a dry brush (remove dust to prevent poor contact); avoid liquid cleaners
- Replace module if channel fault persists after wiring check and calibration (internal isolation circuit failure may cause signal distortion)
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The structure and details of the product:

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