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ABB ACS580-01-05A7-4 Low Voltage AC Universal Wall-Mounted Drive  

1. Key Parameters

• Product Model: ACS580-01-05A7-4
• Order Code Reference: Typically paired with ABB accessories (e.g., ACS-CP-D control panel, ACS-INT-485 Modbus adapter, ACS-BL-01 bypass contactor, ACS-FAN-01 cooling fan kit)
• Product Series: ABB ACS580 Low Voltage AC Drives (Universal Wall-Mounted, 0.75kW~250kW)
• Core Function: Controls 3-phase induction motor speed via variable frequency output; optimizes energy consumption (e.g., fan/pump affinity law); provides motor/drive protection; supports remote monitoring/control via communication protocols; enables custom logic via Adaptive Programming
• Electrical Specifications:

  Parameter	Details	Performance Metrics
  Input Power	- Voltage Range: 3-phase 380V~480V AC ±10%; 50/60Hz ±5% - Input Current: 5.7A (400V AC, rated) - Inrush Current: ≤120% of rated input current (during startup)	Compatible with global low-voltage industrial grids
  Output Power	- Voltage Range: 0~input voltage (3-phase) - Output Current: 5.7A (rated, 400V AC); 7.4A (overload, 150% for 60s) - Power Rating: 2.2kW (400V AC, 50Hz); 2.4kW (400V AC, 60Hz) - Frequency Range: 0~500Hz (adjustable)	Powers 2.2kW 3-phase motors (e.g., centrifugal pumps, axial fans) with 150% overload capacity for heavy starts
  Control Performance	- Control Modes: V/f (Voltage/Frequency), Sensorless Vector (SLV), Adaptive Programming (AP) - Speed Accuracy: ±0.1% of rated speed (SLV mode); ±0.5% (V/f mode) - Torque Response: ≤100ms (SLV mode, step torque load)	Enables precise control (e.g., ±0.2rpm for a 200rpm conveyor motor) and fast torque adjustment for variable loads
  Energy Efficiency	- Drive Efficiency: ≥97.5% (400V AC, 100% load) - Energy-Saving Features: Sleep/wake function, automatic flux optimization, pump/fan affinity law control	Reduces energy consumption by 20%~50% for variable-torque loads (e.g., fans, pumps) vs. fixed-speed operation
  Protection Features	- Drive Protection: Overcurrent (150% for 60s), overvoltage (DC link ≥800V), undervoltage (DC link ≤450V), over-temperature (heatsink ≥90℃) - Motor Protection: Overload (150% for 60s), stall prevention, phase loss detection, thermal modeling (IEC 60947-4-1)	Prevents 95% of drive/motor failures from electrical faults or mechanical overloads
  Communication Protocols	Built-in: Modbus RTU (RS485); Optional: PROFINET, Ethernet/IP, PROFIBUS DP - Baud Rate: 9.6kbps~115.2kbps (Modbus RTU); Cycle Time: ≤10ms (PROFINET)	Enables remote control/monitoring via PLCs (e.g., ABB AC800M) or SCADA systems

• Mechanical Specifications:
  • Housing Material: Flame-retardant plastic (UL94 V-0); IP Rating: IP21 (standard); IP54 (optional, with ACS-IP-54 kit)
  • Dimensions (W×H×D): 150mm × 275mm × 175mm (wall-mounted, compact design for small control spaces)
  • Mounting: Wall-mounted (vertical installation, ≥100mm clearance from walls/objects for cooling)
  • Weight: Approximately 3.2kg
  • User Interface: Integrated 7-segment LED display (for speed/current); 4 tactile buttons (Run/Stop/Reset/Menu); Optional ACS-CP-D keypad (graphic display, parameter backup)
  • LED Indicators:
    • Status (LED): Green (normal), Yellow (warning), Red (fault)
    • Output (OUT): Green (output active)
    • Communication (COM): Green (Modbus normal), Flashing green (data transmission)
• Environmental Ratings:
  • Operating Temperature Range: -10℃~+40℃ (IP21); -10℃~+35℃ (IP54); Derated by 2.5% per ℃ above 40℃ (up to 50℃)
  • Storage Temperature Range: -40℃~+70℃
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
  • Vibration Resistance: 5~50Hz, 0.2g acceleration (IEC 60068-2-6; no performance degradation)
  • EMC Compliance: EN 61800-3 (C2 category, industrial environments); EN 55011 (Class A, emissions) | Reduces interference with nearby electronics |
• Compliance Standards: IEC 61800-5-1 (adjustable speed drives), EN 60947-4-1 (motor controllers), UL 508C (industrial control), CE, RoHS, ISO 12100 (machine safety)

2. Key Features

• Universal Application Versatility: Supports V/f, Sensorless Vector (SLV), and Adaptive Programming (AP) control modes—ideal for both variable-torque loads (e.g., fans, pumps, 70% of industrial applications) and constant-torque loads (e.g., conveyors, mixers), eliminating the need for application-specific drives.
• High Energy Efficiency: ≥97.5% drive efficiency and built-in energy-saving features (sleep/wake, flux optimization) cut energy costs for variable-speed loads—for a 2.2kW fan running at 70% speed, it reduces annual energy consumption by ~30% (vs. fixed-speed operation with a damper).
• Sensorless Vector Control (SLV): Delivers ±0.1% speed accuracy and ≤100ms torque response without motor feedback sensors—enables precise control for processes requiring stable speed (e.g., a 200rpm packaging conveyor) or fast torque adjustment (e.g., a mixer handling viscous materials).
• Adaptive Programming (AP): Built-in logic editor allows custom control sequences (e.g., pump start/stop based on pressure, fan speed based on temperature) without external PLCs—reduces system complexity and cost for standalone applications.
• Comprehensive Protection: Multi-layer protection for drives (overcurrent/voltage/temperature) and motors (overload/stall/phase loss) prevents costly damage—e.g., stall prevention stops the motor if a conveyor jams, avoiding motor burnout.
• Easy Installation & Operation: Compact wall-mounted design (150mm width) and tool-free wiring terminals reduce installation time by 40%; integrated LED display and 4-button interface simplify parameter setup (e.g., setting motor speed limits in 3 steps) for non-specialist users.
• Flexible Communication: Built-in Modbus RTU and optional industrial Ethernet (PROFINET/Ethernet/IP) enable seamless integration with PLCs (e.g., ABB AC800M) or SCADA systems—supports remote speed adjustment, energy monitoring, and fault diagnostics.

3. Application Fields

• Pump Control Systems: Primary application—energy-efficient speed control for centrifugal/positive displacement pumps:
  • Water Supply Pumps: Controls 2.2kW 3-phase centrifugal pumps in residential/commercial water systems; uses sleep/wake function to stop the pump when pressure is high (saving energy) and restart when pressure drops—reduces energy use by 40% vs. fixed-speed pumps with pressure valves.
  • Wastewater Submersible Pumps: Adjusts speed of 1.5kW pumps based on sump level (via Modbus-connected level sensors); stall prevention protects the pump from clogging (e.g., debris jamming the impeller), while IP54 protection withstands damp pump room environments.
• Fan & Blower Systems: Speed control for HVAC, industrial ventilation fans:
  • Commercial HVAC Fans: Controls 2.2kW axial fans in office building air handlers; adjusts speed based on room temperature (via AP logic) to maintain comfort—cuts HVAC energy consumption by 25% vs. fixed-speed fans with dampers.
  • Industrial Ventilation Blowers: Regulates speed of 2.0kW centrifugal blowers in manufacturing workshops (e.g., welding fume extraction); Sensorless Vector mode ensures stable speed even with varying airflow resistance, improving fume capture efficiency.
• Conveyor & Material Handling: Speed control for small conveyors and transport systems:
  • Packaging Line Conveyors: Controls 1.8kW 3-phase conveyors for label application; ±0.1% speed accuracy ensures precise label alignment with packages, reducing misprints by 30% vs. fixed-speed conveyors.
  • Warehouse Roller Conveyors: Adjusts speed of 2.2kW conveyors based on package detection (via AP logic)—slows for package scanning and speeds up for empty sections, optimizing throughput and reducing wear on conveyor components.
• Mixing & Agitation Equipment: Torque-stable control for mixers and agitators:
  • Food Processing Mixers: Controls 2.2kW mixers for dough, sauces, or beverages; Sensorless Vector mode delivers fast torque adjustment to handle varying material viscosity (e.g., thickening sauce), ensuring consistent mixing quality.
  • Chemical Tank Agitators: Regulates speed of 2.0kW agitators in small chemical tanks; over-temperature protection safeguards the drive from heat generated by chemical reactions, while phase loss detection prevents motor damage from electrical faults.

4. Precautions

• Motor Compatibility (Critical): Use only with 3-phase induction motors ≤2.2kW (400V AC)—overpowered motors (e.g., 3kW) cause the drive to trip on overcurrent, while single-phase motors require a phase converter (not supported by this drive). Verify motor voltage/power against drive ratings.
• Installation & Wiring:
  • Power Disconnection: Disconnect 3-phase input power (380V~480V AC) before wiring—live terminals pose lethal shock risks. Use insulated tools and lockout/tagout procedures; wait 5 minutes after power-off for DC link discharge (capacitors retain voltage).
  • Cooling Clearance: Maintain ≥100mm clearance around the drive (top/bottom/sides) for airflow—blocked cooling causes over-temperature trips (heatsink ≥90℃) or permanent drive damage. Avoid mounting near heat sources (e.g., large motors, heaters).
  • Grounding: Connect the drive’s PE terminal to a dedicated protective earth (resistance ≤0.5Ω)—improper grounding increases EMC interference (e.g., speed fluctuations) and reduces shock protection. Use 4mm²+ copper wire for grounding.
• Parameter Setup:
  • Motor Data Programming: Input accurate motor parameters (rated voltage/current/speed) during setup—incorrect data (e.g., 380V motor set to 480V) causes motor overheating or drive protection trips. Use the drive’s "motor identification" function for automatic parameter detection.
  • Overload Setting: Set the drive’s overload current to 100%~110% of the motor’s rated current—too high (e.g., 150%) disables effective motor protection, while too low (e.g., 80%) causes false trips during startup.
• Operation & Maintenance:
  • Startup Procedure: Perform a "no-load test" (motor disconnected from load) before full operation—verifies drive output voltage/frequency and motor rotation direction; incorrect rotation (e.g., reverse pump) can damage equipment (e.g., pump impellers).
  • Fault Reset: After a fault (red LED), first identify the cause (e.g., overcurrent = check for load jam, overvoltage = check grid voltage) before resetting—repeated resets without fault correction accelerates drive component wear.
• Environmental Limitations:
  • Temperature & Humidity: Do not operate above +40℃ (IP21) or in condensing humidity—high temperatures reduce drive lifespan (each 10℃ increase cuts lifespan by 50%), while condensation causes internal circuit corrosion (intermittent faults). Use air conditioning or dehumidifiers in harsh environments.
  • Dust & Contamination: For IP21 models, install in clean, dust-free areas—dust accumulation on heatsinks blocks cooling; use IP54 kit (ACS-IP-54) in dusty workshops (e.g., woodworking, metal grinding) to protect internal components.
• Communication Security:
  • Modbus Address Setting: Assign a unique Modbus address (1~247) to each drive on the same bus—duplicate addresses cause communication collisions (e.g., garbled speed commands). Use the drive’s keypad or software (ABB DriveCom) for address configuration

The structure and details of the product：

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