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ABB ACS580-01-026A-4 AC drive

ABB ACS580-01-026A-4 AC drive

ABB ACS580-01-026A-4 AC drive

  • Item NO.:

    ACS580-01-026A-4
  • Payment:

    T/T
  • Price:

    $1200
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

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ABB ACS580-01-026A-4 AC Drive 

The ABB ACS580-01-026A-4 is a high-performance, industrial-grade low-voltage AC drive engineered for precise speed control, energy optimization, and reliable operation of 3-phase induction motors in medium-power general-purpose applications—compatible with motors up to 11kW (400V AC) and integrated with ABB’s Adaptive Programming (AP), sensorless vector control, and energy-saving algorithms. It functions as a core motor control unit, converting fixed AC input to variable-frequency AC output to adjust motor speed, while providing multi-layer protection for both the drive and connected motor. Designed for wall-mounted installation, user-friendly configuration, and wide environmental adaptability, it operates stably in industrial workshops, process plants, and commercial infrastructure (e.g., pumps, fans, conveyors, compressors) where energy efficiency, load adaptability, and low maintenance are critical. Below is its detailed specification:

1. Key Parameters

  • Product Model: ACS580-01-026A-4
  • Order Code Reference: Typically paired with ABB accessories (e.g., ACS-CP-D graphic control panel, ACS-INT-485 Modbus adapter, ACS-BL-02 bypass contactor, ACS-FAN-02 cooling fan kit, ACS-IP-54 dustproof kit)
  • Product Series: ABB ACS580 Low Voltage AC Drives (Universal Wall-Mounted, 0.75kW~250kW)
  • Core Function: Controls 3-phase induction motor speed/torque via variable frequency; optimizes energy consumption for variable-torque loads; provides drive/motor protection; supports remote monitoring/control via industrial protocols; enables custom logic via Adaptive Programming
  • Electrical Specifications:
    Parameter Details Performance Metrics
    Input Power - Voltage Range: 3-phase 380V~480V AC ±10%; 50/60Hz ±5%
    - Input Current: 26A (400V AC, rated)
    - Inrush Current: ≤120% of rated input current (startup, no load)
    - Power Factor: ≥0.95 (at 100% load, 400V AC)
    Compatible with global low-voltage industrial grids; Minimizes impact on plant power quality
    Output Power - Voltage Range: 0~input voltage (3-phase, sine-wave output)
    - Output Current: 26A (rated, 400V AC); 39A (overload, 150% for 60s)
    - Power Rating: 11kW (400V AC, 50Hz); 12kW (400V AC, 60Hz)
    - Frequency Range: 0~500Hz (adjustable in 0.01Hz steps)
    Powers 11kW 3-phase motors; 150% overload capacity handles heavy starts (e.g., compressor startup, conveyor peak loads)
    Control Performance - Control Modes: V/f (Voltage/Frequency), Sensorless Vector (SLV), Adaptive Programming (AP), Torque Control
    - Speed Accuracy: ±0.1% of rated speed (SLV mode); ±0.5% (V/f mode)
    - Torque Response: ≤100ms (SLV mode, step torque load)
    - Speed Regulation: ≤0.01% (SLV mode, no load change)
    Enables precise control (e.g., ±0.1rpm for a 100rpm mixer) and fast torque adjustment for variable loads
    Energy Efficiency - Drive Efficiency: ≥98% (400V AC, 100% load)
    - Energy-Saving Features: Sleep/wake function, automatic flux optimization, pump/fan affinity law control, energy consumption monitoring
    Reduces energy use by 20%~60% for variable-torque loads (e.g., fans, pumps) vs. fixed-speed operation
    Protection Features - Drive Protection: Overcurrent (150% for 60s), overvoltage (DC link ≥800V), undervoltage (DC link ≤450V), over-temperature (heatsink ≥90℃), short-circuit (output phase-phase)
    - Motor Protection: Overload (150% for 60s), stall prevention, phase loss detection, thermal modeling (IEC 60947-4-1), bearing temperature monitoring (via optional sensor)
    Prevents 95% of drive/motor failures from electrical faults or mechanical overloads
    Communication Protocols Built-in: Modbus RTU (RS485); Optional: PROFINET, Ethernet/IP, PROFIBUS DP, BACnet MS/TP
    - Baud Rate: 9.6kbps~115.2kbps (Modbus RTU); Cycle Time: ≤10ms (PROFINET)
    Enables seamless integration with PLCs (e.g., ABB AC800M), SCADA, or BMS systems for remote control
  • Mechanical Specifications:
    • Housing Material: Flame-retardant plastic (UL94 V-0); IP Rating: IP21 (standard); IP54 (optional, with ACS-IP-54 kit)
    • Dimensions (W×H×D): 250mm × 400mm × 220mm (wall-mounted; compact design for medium-power applications)
    • Mounting: Wall-mounted (vertical installation, ≥150mm clearance from walls/objects for cooling)
    • Weight: Approximately 7.5kg
    • User Interface: Integrated 7-segment LED display (speed/current/faults); 4 tactile buttons (Run/Stop/Reset/Menu); Optional ACS-CP-D keypad (graphic display, parameter backup/restore)
    • LED Indicators:
      • Status (LED): Green (normal), Yellow (warning), Red (fault)
      • Output (OUT): Green (output active)
      • Communication (COM): Green (Modbus normal), Flashing green (data transmission)
      • Overload (OL): Yellow (100%~150% load), Red (>150% load)
  • Environmental Ratings:
    • Operating Temperature Range: -10℃~+40℃ (IP21); -10℃~+35℃ (IP54); Derated by 2.5% per ℃ above 40℃ (up to 50℃)
    • Storage Temperature Range: -40℃~+70℃
    • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
    • Vibration Resistance: 5~50Hz, 0.2g acceleration (IEC 60068-2-6; no performance degradation)
    • EMC Compliance: EN 61800-3 (C2 category, industrial environments); EN 55011 (Class A, emissions) | Reduces interference with nearby electronics (e.g., sensors, PLCs) |
  • Compliance Standards: IEC 61800-5-1 (adjustable speed drives), EN 60947-4-1 (motor controllers), UL 508C (industrial control), CE, RoHS, ISO 12100 (machine safety), IEC 61508 (SIL 1 capable for safety-related control loops)

2. Key Features

  • Medium-Power Versatility: Supports 11kW motor loads with 150% overload capacity—ideal for both variable-torque (e.g., 11kW centrifugal pumps, fans) and constant-torque (e.g., 10kW conveyors, mixers) applications, eliminating the need for multiple drive models.
  • High-Efficiency Operation: ≥98% drive efficiency and energy-saving features (flux optimization, sleep/wake) cut energy costs significantly—for an 11kW fan running at 70% speed, it reduces annual energy consumption by ~40% vs. fixed-speed operation with dampers.
  • Sensorless Vector (SLV) Control: Delivers ±0.1% speed accuracy and ≤100ms torque response without motor feedback sensors—enables precise control for processes requiring stable speed (e.g., a 100rpm chemical mixer) or fast torque adjustment (e.g., a compressor handling pressure spikes).
  • Adaptive Programming (AP): Built-in logic editor allows custom control sequences (e.g., pump cascade control, fan speed based on CO₂ levels) without external PLCs—reduces system complexity and cost for standalone applications (e.g., small wastewater treatment skids).
  • Comprehensive Protection: Multi-layer safeguards for drives (short-circuit, over-temperature) and motors (stall prevention, phase loss) prevent costly damage—e.g., output short-circuit protection trips in ≤10μs to avoid IGBT failure, while motor thermal modeling prevents burnout from overloading.
  • Easy Installation & Maintenance: Tool-free wiring terminals and compact wall-mounted design reduce installation time by 30%; optional ACS-CP-D keypad enables parameter backup/restore (saves 80% of setup time for multiple drives) and simplified troubleshooting.
  • Flexible Communication: Built-in Modbus RTU and optional industrial Ethernet/BACnet support integration with diverse systems—connects to ABB AC800M PLCs for process control, SCADA for remote monitoring, or BMS for HVAC energy management.

3. Application Fields

  • Pump Control Systems: Primary application—energy-efficient speed control for medium-power pumps:
    • Industrial Water Circulation Pumps: Controls 11kW 3-phase centrifugal pumps in manufacturing plants (e.g., cooling water for machinery); uses sleep/wake function to stop the pump when demand is low (saving energy) and restart on demand—reduces pump energy use by 35% vs. fixed-speed operation with valves.
    • Wastewater Treatment Pumps: Adjusts speed of 10kW submersible pumps based on sump level (via Modbus-connected level sensors); 150% overload capacity handles sludge-laden water (heavy startup loads), while IP54 protection withstands damp pump room environments.
  • Fan & Blower Systems: Speed control for medium-power ventilation and HVAC fans:
    • Industrial Ventilation Blowers: Regulates speed of 11kW centrifugal blowers in chemical plants (e.g., fume extraction); Sensorless Vector mode ensures stable speed even with varying airflow resistance, improving fume capture efficiency and reducing fan noise.
    • Commercial HVAC Air Handlers: Controls 10kW axial fans in large office buildings or malls; integrates with BMS via BACnet to adjust speed based on room temperature/CO₂ levels—cuts HVAC energy consumption by 30% vs. fixed-speed fans with dampers.
  • Conveyor & Material Handling: Precise speed control for medium-duty conveyors:
    • Automotive Assembly Line Conveyors: Controls 11kW 3-phase conveyors for car component transport; ±0.1% speed accuracy ensures consistent spacing between components (critical for robotic assembly), reducing production errors by 25% vs. fixed-speed conveyors.
    • Warehouse Pallet Conveyors: Adjusts speed of 10kW conveyors based on pallet detection (via AP logic)—slows for pallet scanning and speeds up for empty sections, optimizing throughput and reducing wear on conveyor belts.
  • Compressors & Mixers: Torque-stable control for medium-power industrial equipment:
    • Rotary Screw Compressors: Controls 11kW air compressors in manufacturing plants; Torque Control mode maintains stable pressure (±0.1 bar) by adjusting motor speed, reducing energy waste from load/unload cycles (saves 20%~30% vs. fixed-speed compressors).
    • Chemical Tank Mixers: Regulates speed of 10kW agitators in medium-sized chemical tanks; Sensorless Vector mode delivers fast torque response to handle varying material viscosity (e.g., thickening polymers), ensuring uniform mixing and preventing mixer stall.

4. Precautions

  • Motor Compatibility (Critical): Use only with 3-phase induction motors ≤11kW (400V AC)—overpowered motors (e.g., 15kW) cause the drive to trip on overcurrent, while single-phase motors require a phase converter (not supported by this drive). Verify motor voltage, current, and power against drive ratings in the user manual.
  • Installation & Wiring:
    • High-Voltage Safety: Disconnect 3-phase input power (380V~480V AC) before wiring—live terminals pose lethal shock risks. Wait 10 minutes after power-off for DC link capacitors to discharge (capacitors retain voltage); use insulated tools and lockout/tagout procedures.
    • Cooling Clearance: Maintain ≥150mm clearance around the drive (top/bottom/sides) for airflow—blocked cooling causes over-temperature trips (heatsink ≥90℃) or permanent IGBT damage. Avoid mounting near heat sources (e.g., large motors, heaters) or in direct sunlight.
    • Grounding Mandate: Connect the drive’s PE terminal to a dedicated protective earth (resistance ≤0.5Ω) using 6mm²+ copper wire—improper grounding increases EMC interference (e.g., speed fluctuations) and reduces shock protection. Use single-point grounding (ground only at the drive end) for signal cables.
  • Parameter Setup:
    • Motor Data Programming: Input accurate motor parameters (rated voltage/current/speed/power factor) during setup—incorrect data (e.g., 380V motor set to 480V) causes motor overheating or drive protection trips. Use the drive’s "motor identification" function (auto-tunes parameters via no-load test) for optimal performance.
    • Overload & Stall Settings: Set the drive’s overload current to 100%~110% of the motor’s rated current—too high (e.g., 150%) disables effective motor protection, while too low (e.g., 80%) causes false trips during startup. Configure stall prevention threshold to 120%~130% of rated torque (avoids unnecessary stops).
  • Operation & Maintenance:
    • No-Load Test: Perform a no-load test (motor disconnected from load) before full operation—verifies drive output voltage/frequency and motor rotation direction; incorrect rotation (e.g., reverse pump) can damage equipment (e.g., pump impellers, compressor rotors).
    • Fault Diagnosis: After a fault (red LED), use the LED display or ACS-CP-D keypad to view fault codes (e.g., F01 = overcurrent, F02 = overvoltage)—resolve the root cause (e.g., clear a jammed conveyor, check grid voltage) before resetting; repeated resets without correction accelerate component wear.
  • Environmental Limitations:
    • Temperature & Humidity: Do not operate above +40℃ (IP21) or in condensing humidity—high temperatures reduce drive lifespan (each 10℃ increase cuts lifespan by 50%), while condensation causes internal circuit corrosion (intermittent faults). Use air conditioning or dehumidifiers in harsh environments (e.g., tropical plants).
    • Dust & Contamination: For IP21 models, install in clean, dust-free areas—dust accumulation on heatsinks blocks cooling; use the ACS-IP-54 kit in dusty workshops (e.g., woodworking, metal grinding) or damp areas (e.g., wastewater plants) to protect internal components.
  • Communication Security:
    • Unique Modbus Address: Assign a unique Modbus address (1~247) to each drive on the same bus—duplicate addresses cause communication collisions (e.g., garbled speed commands). Use ABB DriveCom software to configure addresses and test communication links before system startup

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