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The ABB ACS510-01-157A-4 is a high-performance, general-purpose AC drive module designed to control the speed and torque of three-phase asynchronous motors. As part of ABB's popular ACS510 series, this drive is engineered for reliability, energy efficiency, and ease of use in a wide range of industrial and commercial applications.
With a robust design and advanced control features, it converts fixed AC input power into adjustable voltage and frequency output, enabling precise motor control. This drive is particularly well-suited for pump, fan, and conveyor applications where energy efficiency and process optimization are critical. It incorporates ABB's DriveSaver technology and built-in EMC filters, ensuring safe and compliant operation in various environments.
- Input Voltage: 3-phase AC 380-480V ±10%
- Input Frequency: 50/60Hz ±5%
- Output Voltage: 0 to input voltage (3-phase)
- Output Frequency: 0.0-50.0Hz (standard), expandable to 60Hz
- Rated Output Current: 157A (at 40°C ambient temperature)
- Rated Power: 75kW (100HP) at 400V
- Overload Capacity: 110% of rated current for 60 minutes; 150% for 60 seconds
- Power Factor: >0.96 at full load
- Efficiency: >96% at full load
- Control Modes: V/f control, Energy Optimizing control, and Vector control (sensorless)
- Speed Accuracy: ±2% of nominal speed (V/f control); ±0.5% (sensorless vector)
- Starting Torque: 150% at 1Hz (vector control); 100% at 0.5Hz (with start-up boost)
- Acceleration/Deceleration Time: 0.1-3600 seconds (adjustable)
- Carrier Frequency: 2-16kHz (adjustable, with automatic reduction at high currents)
- I/O Interfaces:
- 6 digital inputs, 2 analog inputs (0-10V or 4-20mA)
- 2 relay outputs, 1 analog output (0-20mA)
- Communication: Built-in RS485 (Modbus RTU); optional fieldbus modules (Profibus DP, DeviceNet, etc.)
- Dimensions (HxWxD): 390 x 256 x 215 mm (excluding cable entries and mounting brackets)
- Weight: Approximately 14 kg
- Protection Class: IP21 (standard); IP54/IP66 available with optional enclosures
- Operating Temperature: -10°C to +40°C (without derating); +40°C to +50°C (with derating)
- Storage Temperature: -40°C to +70°C
- Humidity: 5-95% RH (non-condensing)
- Vibration Resistance: 2.5g (10-2000Hz)
- Altitude: Up to 1000m (without derating); 1000-4000m (with derating)
- Energy Optimizer: Automatically adjusts flux levels to match load conditions, reducing energy consumption by up to 10-15% in fan and pump applications
- Sleep/Wake Function: Automatically stops the motor when not needed and restarts based on process demand
- PID Controller: Precise process control minimizes energy waste in variable load applications
- Energy Monitoring: Built-in energy metering functionality tracks energy savings and consumption
- DriveSaver Technology: Protects against voltage dips and short interruptions, preventing unnecessary shutdowns
- Coated PCBs: Standard conformal coating protects against dust and humidity in harsh environments
- Thermal Management: Efficient heat dissipation system allows operation in high-temperature environments
- Overload Protection: Comprehensive motor and drive protection features prevent damage from electrical and mechanical faults
- Intuitive Control Panel: Easy-to-use keypad with copy function for quick parameter cloning
- Quick Menu: Simplified parameter access for common applications
- ABB Drive composer Software: For advanced configuration, monitoring, and troubleshooting
- Multilingual Display: Supports 21 languages for global applications
- Wide Range of I/O Options: Versatile input/output configuration for seamless integration with control systems
- Fieldbus Compatibility: Supports major industrial communication protocols via optional modules
- Modular Design: Easy to customize with optional accessories and extensions
- Retrofit Capability: Can replace existing drives in older systems with minimal wiring changes

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