ABB ACS380-040C-09A4-4 Low-voltage AC mechanical drive module

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Product Overview

The ABB ACS380‑040C‑09A4‑4 Machinery Low‑Voltage AC Drive Module is part of ABB’s ACS380 series. It is a compact, high-performance variable frequency drive (VFD) designed for industrial machinery integration, especially in machine-building applications such as conveyors, mixers, cranes, and extruders.

Key Technical Specifications

• Model: ACS380-040C-09A4-4

• Series: ACS380 Machinery Drives library.e.abb.com

• Input Voltage: 380–480 V AC, 3-phase ABB Group+1

• Rated Current (IEC): 9.4 A at 400 V ABB Group

• Output Power (IEC): Approx. 4 kW ABB Group

• Horsepower (UL rating): 5 HP (variable torque) / 3 HP (constant torque) carolinamotioncontrols.com

• Maximum Output Frequency: 599 Hz motorsandcontrol.com

• Control Mode: Sensorless vector control (open loop), optional closed-loop control motorsandcontrol.com

• I/O: Digital inputs, digital I/O, analog inputs/outputs, relay output, etc. library.e.abb.com

• Functional Safety: Built-in Safe Torque Off (STO) function library.e.abb.com

• Programming: Adaptive programming with sequence or function-block programming capability library.e.abb.com

• User Interface: Icon-based built-in control panel library.e.abb.com

• EMC (Electromagnetic Compatibility): Built-in filter options for EMC compliance (C2/C3) library.e.abb.com

• Protection Class: IP20 (open-type, panel mount) library.e.abb.com

• Operating Temperature: –10°C to +50°C at full load; derating beyond that as per manual library.e.abb.com

• Design Lifetime: >10 years under normal operating conditions library.e.abb.com

• Certifications: CE, RoHS, UL, cUL, EAC, KC, etc. (depending on variant) library.e.abb.com

Advantages & Key Features

1. Compact & Robust Design: Small R1 frame and open enclosure make it easy to mount in control cabinets.

2. Superior Motor Control: Supports induction, permanent magnet (PM), and synchronous reluctance motors. Delivers strong control even at high frequencies. library.e.abb.com

3. Functional Safety: Features Safe Torque Off (STO) as standard, facilitating safe integration into machine safety systems. carolinamotioncontrols.com

4. Adaptive Programming: Built-in programming allows creating custom logic (sequence or function block), potentially reducing the need for a separate PLC. library.e.abb.com

5. User-friendly Interface: Icon-based control panel simplifies commissioning and parameter setup.

6. High Connectivity: Supports fieldbus options through add-on modules, making integration with control systems easier. carolinamotioncontrols.com

7. Reliability: Coated circuit boards and full-load factory testing improve durability and robustness. library.e.abb.com

8. Cost Efficiency: Pre-configured variants reduce integration time, and long design life lowers long-term replacement costs.

9. EMC Compatibility: In-built EMC filters help meet interference standards without large external components. library.e.abb.com

Typical Application Fields

• Material handling: conveyors, belt systems

• Mixing and extrusion: mixers, extruders

• Lifting and cranes: tower cranes, EOT cranes

• Textile machinery: winders, stretching machines

• Packaging: packaging lines, palletizers

• General machine building: any machine requiring variable-speed control and torque management

Precautions / Usage Notes

1. Power Connection: Confirm three-phase 380–480 V AC supply and wire correctly.

2. Cooling: Ensure sufficient ventilation; in high ambient temperatures consider derating or extra cooling.

3. EMC Measures: In high EMI environments, select appropriate EMC filter, ensure proper grounding.

4. Safety Integration: When using STO, ensure the safety circuit is well designed and validated.

5. Programming & Commissioning: Use tools like ABB Drive Composer for parameter setup, backup, and cloning.

6. I/O Wiring: Carefully assign and wire digital/analog inputs and outputs per the hardware manual to avoid misconfiguration.

7. Maintenance: Regularly clean heatsinks and connectors, verify terminal tightness, and backup parameters.

8. Braking Strategy: For applications requiring braking (e.g., lifts, cranes), plan for braking resistor (chopper) and configure proper braking logic.

9. Lifecycle Planning: Even though the drive is designed for 10+ years, monitor usage (hours, faults) and plan for preventive maintenance.

The structure and details of the product：

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