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ABB ACS180-04S-02A4-2 Low Voltage AC Machinery Drive Module

ABB ACS180-04S-02A4-2 Low Voltage AC Machinery Drive Module

ABB ACS180-04S-02A4-2 Low Voltage AC Machinery Drive Module

  • Item NO.:

    ACS180-04S-02A4-2
  • Payment:

    T/T
  • Price:

    $900
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

We will arrange delivery within 3-5 days after receiving the payment.

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ABB ACS180-04S-02A4-2 Low Voltage AC Machinery Drive Module

1. Product Overview

The ABB ACS180-04S-02A4-2 is a compact, dedicated low-voltage (LV) AC drive module from ABB’s ACS180 series—engineered for precise control of small 3-phase induction motors in light industrial machinery (e.g., small conveyors, packaging machines, textile equipment) and commercial applications. With a rated output of 0.75 kW (matching its 2.4 A output current at 400 V AC), it combines simplified operation, basic protection, and space-saving design, making it ideal for scenarios where cabinet space is limited and reliable motor speed/torque control is required.

2. Core Specifications

Category Parameter Specification
Electrical Ratings Input Voltage 3-phase 380–480 V AC (50/60 Hz)
  Output Voltage 0–input voltage (3-phase, PWM pulse-width modulation)
  Output Current 2.4 A (continuous); 4.8 A (peak, 60 seconds)
  Rated Power (at 400 V AC) 0.75 kW
  Control Accuracy Speed: ±0.5% (open-loop); Torque: ±10% (open-loop, V/f mode)
Performance Speed Range 0.5–500 Hz (covers most small machinery motor requirements)
  Control Modes V/f (Voltage/Frequency) control (optimized for fan/pump/machinery loads)
  Start/Stop Features Soft start/stop (0.1–3600 s ramp time); coast stop (optional)
Mechanical & Environmental Dimensions (W×H×D) 70 mm × 140 mm × 120 mm (ultra-compact; fits narrow control cabinets); Weight ~1.2 kg
  Protection Degree IP20 (indoor use, for control cabinets); IP54 (optional, for dusty environments)
  Operating Temperature -10°C~+40°C (derate by 2.5% per °C above 40°C up to 50°C)
Compliance Certifications IEC 61800-5-1, EN 61000-6-2 (EMC immunity), UL 508C, CE, RoHS 2.0

3. Key Functions

3.1 Simplified Motor Control

  • V/f Control Optimization: Tailored for machinery loads—automatically matches voltage to frequency to maintain stable motor speed (e.g., keeping a small packaging conveyor at 50 Hz even with varying product weight).
  • Speed Adjustment: Supports local control via front-panel potentiometer (for manual speed tweaks) or remote control via 0–10 V DC analog input (e.g., from a PLC or HMI) for automated operation.

3.2 Basic Protection for Drive & Motor

  • Overload/Overcurrent Protection: Triggers shutdown if output current exceeds 2.4 A continuously (prevents motor burnout from excessive load).
  • Overvoltage/Undervoltage Protection: Clamps input voltage to 380–480 V AC range; shuts down if voltage is outside limits (avoids damage to drive capacitors).
  • Thermal Protection: Internal temperature sensor cuts output if drive overheats (>50°C) — extends module lifespan.
  • Short-Circuit Protection: Instantly interrupts output for phase-to-phase or phase-to-ground shorts (reduces arc flash risk).

3.3 Easy Integration & Operation

  • Compact Design: 70 mm width saves 40% cabinet space vs. standard small drives (critical for machinery with dense control panels).
  • Plug-and-Play Setup: Pre-loaded "machinery templates" (e.g., "conveyor," "textile roller") let users configure parameters in <5 minutes—no advanced programming needed.
  • Status Monitoring: Front-panel LED indicators (Power: Green; Fault: Red) and 2-digit display (shows speed, current, or fault codes) for quick troubleshooting.
  • Communication (Optional): Supports external Modbus RTU modules (e.g., ABB RPBA-01) for connection to PLCs/SCADA systems (e.g., remote speed setpoint adjustment).

4. Typical Applications

  • Small Conveyors: Controls 0.75 kW motors in food processing or electronics assembly conveyors—soft start prevents product jolting.
  • Packaging Machinery: Drives film-wrapping machine motors—stable speed control (±0.5%) ensures uniform wrapping tension.
  • Textile Equipment: Regulates small roller motors in yarn-spinning machines—V/f control maintains consistent roller speed for even yarn quality.
  • Commercial Pumps: Powers 0.75 kW water circulation pumps in small HVAC systems—soft stop avoids pipe pressure surges.

5. Usage Notes

  1. Motor Compatibility: Use with 3-phase, 380–480 V AC motors ≤0.75 kW; single-phase motors are not supported.
  2. Wiring Safety: Separate power cables (input/output) from control/analog cables to avoid EMI interference; ground the drive to a dedicated earth bar (resistance ≤1 Ω).
  3. Space & Cooling: Maintain ≥50 mm clearance around the drive for airflow; avoid mounting near heat sources (e.g., resistors) to prevent overheating.
  4. Fault Handling: If the red "Fault" LED lights, check the 2-digit display for codes (e.g., "OC" = overcurrent, "OV" = overvoltage)—resolve the issue (e.g., reduce load, fix wiring) before resetting.
  5. Genuine Spare Parts: Use only ABB-approved replacement parts (e.g., fuses, capacitors) — counterfeit parts may cause drive failure or safety hazards

 

 

 

 

 

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