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The ABB ACS180-04S-02A4-2 is a compact, dedicated low-voltage (LV) AC drive module from ABB’s ACS180 series—engineered for precise control of small 3-phase induction motors in light industrial machinery (e.g., small conveyors, packaging machines, textile equipment) and commercial applications. With a rated output of 0.75 kW (matching its 2.4 A output current at 400 V AC), it combines simplified operation, basic protection, and space-saving design, making it ideal for scenarios where cabinet space is limited and reliable motor speed/torque control is required.
- V/f Control Optimization: Tailored for machinery loads—automatically matches voltage to frequency to maintain stable motor speed (e.g., keeping a small packaging conveyor at 50 Hz even with varying product weight).
- Speed Adjustment: Supports local control via front-panel potentiometer (for manual speed tweaks) or remote control via 0–10 V DC analog input (e.g., from a PLC or HMI) for automated operation.
- Overload/Overcurrent Protection: Triggers shutdown if output current exceeds 2.4 A continuously (prevents motor burnout from excessive load).
- Overvoltage/Undervoltage Protection: Clamps input voltage to 380–480 V AC range; shuts down if voltage is outside limits (avoids damage to drive capacitors).
- Thermal Protection: Internal temperature sensor cuts output if drive overheats (>50°C) — extends module lifespan.
- Short-Circuit Protection: Instantly interrupts output for phase-to-phase or phase-to-ground shorts (reduces arc flash risk).
- Compact Design: 70 mm width saves 40% cabinet space vs. standard small drives (critical for machinery with dense control panels).
- Plug-and-Play Setup: Pre-loaded "machinery templates" (e.g., "conveyor," "textile roller") let users configure parameters in <5 minutes—no advanced programming needed.
- Status Monitoring: Front-panel LED indicators (Power: Green; Fault: Red) and 2-digit display (shows speed, current, or fault codes) for quick troubleshooting.
- Communication (Optional): Supports external Modbus RTU modules (e.g., ABB RPBA-01) for connection to PLCs/SCADA systems (e.g., remote speed setpoint adjustment).
- Small Conveyors: Controls 0.75 kW motors in food processing or electronics assembly conveyors—soft start prevents product jolting.
- Packaging Machinery: Drives film-wrapping machine motors—stable speed control (±0.5%) ensures uniform wrapping tension.
- Textile Equipment: Regulates small roller motors in yarn-spinning machines—V/f control maintains consistent roller speed for even yarn quality.
- Commercial Pumps: Powers 0.75 kW water circulation pumps in small HVAC systems—soft stop avoids pipe pressure surges.
- Motor Compatibility: Use with 3-phase, 380–480 V AC motors ≤0.75 kW; single-phase motors are not supported.
- Wiring Safety: Separate power cables (input/output) from control/analog cables to avoid EMI interference; ground the drive to a dedicated earth bar (resistance ≤1 Ω).
- Space & Cooling: Maintain ≥50 mm clearance around the drive for airflow; avoid mounting near heat sources (e.g., resistors) to prevent overheating.
- Fault Handling: If the red "Fault" LED lights, check the 2-digit display for codes (e.g., "OC" = overcurrent, "OV" = overvoltage)—resolve the issue (e.g., reduce load, fix wiring) before resetting.
- Genuine Spare Parts: Use only ABB-approved replacement parts (e.g., fuses, capacitors) — counterfeit parts may cause drive failure or safety hazards
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