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ABB 3HAC085590-001 (DSQC3120 SxTPU4) Robot FlexPendant Teach Pendant
Product Correction
3HAC085590-001 is not an internal controller board, it is ABB latest generation handheld robot teach pendant (model DSQC3120 SxTPU4 FlexPendant), the man-machine operation terminal for IRC5 / OmniCore robot controllers.
1. Model Definition
- Part No.: 3HAC085590-001
- Hardware model: DSQC3120 SxTPU4
- Product type: 7-inch industrial robot teach pendant (FlexPendant)
2. Core Hardware Specifications
Display & Operation Interface
- Screen: 7" TFT color touch LCD
- Resolution: 800 × 480 WVGA
- Operation: Capacitive touch screen + physical hard key array
- Hard buttons: 16 function keys, 4 directional keys, 3-stage deadman enable switch, integrated emergency stop button
- Safety design: Dual-channel enable switch, E-stop hard-wired safety circuit
Electrical Parameters
- Rated input voltage: 24VDC
- Max power consumption: 20W
- Communication interface: Special robot bus cable connection to IRC5 / OmniCore controller
- Built-in USB 2.0 port: Program backup, firmware upgrade, log export
Mechanical & Environmental
- Front panel protection: IP65 dustproof, waterproof, oil-resistant
- Operating temperature: 0℃ ~ +60℃
- Storage temperature: -20℃ ~ +70℃
- Humidity: 5%–95% RH non-condensing
- Ergonomic handheld shell, anti-slip rubber grip, wearable lanyard interface
3. Main Functions
- Robot manual jog teaching
Real-time jog control of 6-axis robot joints or Cartesian linear movement, create and modify RAPID robot motion programs, adjust workpiece coordinate systems.
- Real-time system monitoring
Display robot axis load, speed, servo temperature, I/O signal status, fault alarm codes, motion path preview on touch screen.
- Safety interlock operation
3-position deadman switch (release = stop, half-press = manual jog, full press = safety trigger stop) + integrated emergency stop button, complies with ISO 10218 robot safety standards.
- Program management & data storage
Upload/download robot RAPID programs, backup system configuration, export production operation logs via local USB port.
- External peripheral debugging
Monitor and trigger robot grippers, photoelectric sensors, conveyor I/O signals, coordinate with peripheral PLCs for joint debugging.
- Multi-language system support
Built-in Chinese, English, German and other multi-language operation interfaces, adaptable to global production lines.
4. Compatible Robot Controllers
- IRC5 / IRC5 Compact / IRC5 Single cabinet robot controllers
- OmniCore E10 / C30 / C90XT new generation robot control cabinets
- Matching robot series: IRB 1200, IRB 2600, IRB 6700, IRB 1410, collaborative robots etc.
5. Matching Peripheral Automation Equipment
- Robot peripheral sensors & switches
871L-D20EP40-N4 photoelectric sensor, 440E-A13501 rope pull safety switch, 800H-QR10A illuminated pushbutton, 800T-XD2P contact block
- Safety control components
440R-N23126 safety relay for E-stop and safety door interlock circuits
- PLC & Motion Drive
Rockwell SLC 500 / MicroLogix 1200 / ControlLogix + 2094-BC02-M02-M Kinetix servo drive
- Power & Network
140M-I8P-C50S motor protection circuit breaker, 1783-MMX14T2S managed industrial Ethernet switch
- HMI
2711P-RDB15C PanelView display module, GE IC755CSW07CDA touch panel
6. Typical Industrial Applications
- Automotive welding, handling, painting robot stations
- 3C electronics assembly, screw locking, dispensing robot cells
- Food & packaging robotic palletizing, depalletizing lines
- Metal cutting, grinding, machine tool loading/unloading robots
- Logistics warehouse automated sorting robot systems
7. Certifications & Important Notes
- Certifications: CE, UL, ISO 10218 industrial robot safety certified
- IP65 front panel only; avoid long-term immersion in water or chemical liquid splashing.
- The 3-stage deadman switch is mandatory safety component; equipment cannot run in manual mode if damaged.
- Must use dedicated ABB robot teach pendant cable to connect controller; ordinary Ethernet cables cannot be used.
- Disconnect robot controller main power before plugging/unplugging the pendant cable to prevent communication board burnout.
- Integrated E-stop signal is hard-wired to the robot safety circuit, independent of software control.
- This is a complete handheld teaching terminal, different from internal controller main boards, servo drive boards and I/O boards inside the IRC5 cabinet.
The structure and details of the product:

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