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ABB 3BHL000384P0101 Power Module  

1. Key Parameters

• Product Model: 3BHL000384P0101
• Product Type: Industrial power module (for MV drive systems)
• Core Function: Provides regulated power to MV drive control circuits, inverter components, and auxiliary systems; ensures stable power delivery during voltage fluctuations or load changes
• Electrical Specifications:
  • Input Voltage Range: 380V AC~480V AC (three-phase, 50/60Hz; compatible with standard industrial MV drive input supplies)
  • Output Voltage: 24V DC (regulated; ±2% tolerance for control circuits) + 110V DC (auxiliary power; ±5% tolerance)
  • Output Current Capacity:
    • 24V DC output: 10A (continuous); 15A (peak, 10s duration)
    • 110V DC output: 5A (continuous); 8A (peak, 10s duration)
  • Power Rating: 1200VA (total continuous output power)
  • Efficiency: ≥90% (at full load, 50/60Hz)
  • Power Factor (PF): ≥0.95 (at full load, 50/60Hz)
  • Overload Protection: 150% of rated current (automatic shutdown after 10s; manual reset required)
  • Short-Circuit Protection: Instantaneous (≤10ms response; protects against output short circuits)
• Mechanical Specifications:
  • Housing Type: Metal chassis (for heat dissipation and mechanical protection); compatible with ACS 6000 drive enclosures
  • Dimensions (W×H×D): 180mm × 250mm × 120mm (optimized for integration into MV drive cabinets)
  • Mounting: Bolt-mounted (four M6 threaded holes; mounting pitch: 160mm × 220mm)
  • Weight: Approximately 3.5kg
  • LED Indicators:
    • Power Input (AC IN): Green (AC input voltage present)
    • 24V DC Output (DC24): Green (24V DC output normal); Red (24V DC overcurrent/short-circuit)
    • 110V DC Output (DC110): Green (110V DC output normal); Red (110V DC overcurrent/short-circuit)
    • Fault (ERR): Red (internal component failure, e.g., overheating, input undervoltage)
• Environmental Ratings:
  • Operating Temperature Range: -10℃~+55℃ (32℉~131℉); derate 2% power per ℃ above 55℃
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: ≤90% RH (non-condensing, 40℃)
  • Vibration Resistance: 5~500Hz, 1g acceleration (IEC 60068-2-6; no mechanical or electrical failure)
  • Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains output stability post-impact)
• Compliance Standards: IEC 61000-6-2 (EMC immunity for industrial environments), IEC 60950-1 (safety for power supplies), UL 508 (industrial control safety), CE (EU safety directive)

2. Key Features

• Multi-Output Regulation: Provides two independent regulated outputs (24V DC for control circuits, 110V DC for auxiliaries) in a single module—eliminating the need for separate power supplies and reducing cabinet space in MV drive systems.
• High Efficiency & Power Factor: ≥90% efficiency and ≥0.95 power factor minimize energy loss and reduce heat generation, extending component lifespan and lowering operational costs for 24/7 industrial applications.
• Robust Protection Mechanisms: Integrates overload, short-circuit, and overheating protection to safeguard both the module and connected drive components (e.g., PLCs, inverter gates) from electrical faults—preventing costly damage.
• Seamless ACS 6000 Compatibility: Designed exclusively for ABB ACS 6000 MV drives, with matching mechanical mounting and electrical interfaces—no custom modifications required for integration, simplifying installation and commissioning.
• Wide Input Voltage Range: 380V AC~480V AC input tolerance accommodates fluctuations in industrial power grids (common in manufacturing or mining sites) while maintaining stable output voltages for critical drive circuits.
• Intuitive Fault Diagnostics: LED indicators for input power, output status, and internal faults enable quick identification of issues (e.g., 24V DC short-circuit vs. input undervoltage)—reducing troubleshooting time during drive downtime.
• Industrial-Grade Durability: Metal chassis for heat dissipation and resistance to vibration/shock ensures reliable performance in harsh environments (e.g., steel mills, oil refineries) where MV drives are typically deployed.

3. Application Fields

• MV Drive Systems (ACS 6000 Series): Primary application—powers control circuits (e.g., drive logic boards, sensor interfaces) and auxiliary components (e.g., cooling fans, contactors) in ABB ACS 6000 MV drives, used for:
  • Large motor control (e.g., 1MW+ pumps in water treatment plants, fans in power plants).
  • Heavy industrial processes (e.g., compressors in petrochemical plants, conveyors in mining).
• Medium-Voltage Industrial Automation: Used in custom MV automation systems (e.g., MV switchgear control, large-scale process valves) that require regulated 24V DC/110V DC power and compatibility with industrial EMC environments.
• Power Generation Auxiliaries: Deployed in thermal, nuclear, or renewable energy plants to power control systems for MV auxiliary drives (e.g., boiler feedwater pumps, turbine auxiliaries)—ensuring stable operation of power generation infrastructure.
• Oil & Gas Upstream/Downstream: Integrated into MV drive systems for offshore drilling rigs or crude oil pipelines—withstanding salt spray, temperature variations, and vibration to power critical drive controls.
• Metals & Mining Operations: Used in steel mills, aluminum smelters, and underground mines to power MV drives for rolling mills, crushers, and hoists—reliable in dusty, high-vibration environments.
• Water & Wastewater Treatment: Powers MV drives for large centrifugal pumps and aeration fans in municipal wastewater treatment plants—ensuring continuous operation of processes that maintain environmental compliance.

4. Precautions

• Drive Compatibility: Use exclusively with ABB ACS 6000 MV drives. Installation in non-ABB or incompatible MV drives will cause electrical mismatches (e.g., output voltage vs. drive requirements) and potential drive failure.
• Input Voltage Matching: Ensure the industrial power grid supply falls within 380V AC~480V AC (three-phase). Input voltages outside this range will trigger undervoltage/overvoltage protection, shutting down the module and disabling the drive.
• Wiring Safety:
  • Use copper conductors of sufficient gauge: 4mm²~6mm² for AC input, 2.5mm² for 24V DC output, 1.5mm² for 110V DC output.
  • Tighten terminal screws to 1.2~1.5N·m (AC input) and 0.8~1.0N·m (DC outputs) to avoid loose connections (which cause overheating or voltage drops).
  • Separate AC input wiring from DC output wiring (≥15cm spacing) to minimize EMI interference with regulated DC signals.
• Heat Dissipation: Ensure the MV drive cabinet has adequate ventilation (e.g., forced-air cooling) to maintain the module’s operating temperature ≤55℃. Overheating triggers fault shutdown and reduces module lifespan.
• Maintenance & Replacement:
  • Disconnect the MV drive’s main power before installing/removing the module—high voltages present in drive cabinets pose electrical shock hazards.
  • Replace the module only with the exact model (3BHL000384P0101). Using substitute power supplies voids the drive’s warranty and may cause incompatible voltage levels.
• Fault Handling:
  • If the ERR LED illuminates, first check input voltage and output loads (e.g., short-circuited 24V DC wiring). Reset the module (via drive’s control panel) only after resolving the fault cause.
  • Do not bypass protection mechanisms (e.g., removing overload fuses)—this creates safety hazards and risks permanent drive damage

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