ABB 3BHE024577R0101 motor control board

We will arrange delivery within 3-5 days after receiving the payment.

Our express delivery: DHL and FedEx.

Quality packing for each product

Destination country all taxes & duty to be paid by buyer

Only part of the brand and model, if you have other product needs, please contact us.

ABB 3BHE024577R0101 Motor Control Board

Product Description

Key Specs

• Compatible Motors: ABB high-voltage industrial motors (3.3kV~11kV), power range 1MW~10MW; works with ABB ACS6000/ACS8000 series medium-voltage inverters.
• Control Capabilities:
  • Control modes: Vector control (field-oriented control, FOC), scalar control (V/f), and torque control (for load-sensitive applications).
  • Speed range: 0.1~120% of motor rated speed; speed regulation accuracy ±0.01% (vector control mode).
• Signal Input/Output:
  • Feedback inputs: 2× incremental encoders (RS422, up to 1MHz), 1× resolver (for high-precision speed feedback), 4× analog inputs (0-10V DC/4-20mA, for pressure/temperature signals).
  • Control outputs: 6× PWM gate drive signals (for IGBT modules), 4× digital outputs (24V DC, 0.5A, for status indication), 2× analog outputs (0-10V DC, for speed/torque monitoring).
• Communication Interface: 1× Ethernet (TCP/IP, Modbus TCP) for HMI/SCADA integration; 1× RS485 (Modbus RTU) for local debugging.
• Power Supply: Dual 24V DC inputs (18-30V DC, redundant for reliability); power consumption ≤15W (no external high-voltage supply required).
• Mechanical & Environmental:
  • Dimensions (W×H×D): 320mm×220mm×40mm (PCB with metal heatsink); weight ~1.8kg.
  • Protection degree: IP20 (mounted inside medium-voltage inverter cabinets, isolated from high-voltage components).
  • Operating temperature: -5°C~+55°C, 5%-90% RH (non-condensing, with cabinet cooling).
• Compliance: Meets IEC 61800-5-1 (adjustable speed electrical power drive systems) and EN 61000-6-4 (EMC immunity for industrial environments).

Core Functions

1. Precision Motor Control:
   • Vector control mode: Enables independent control of motor flux and torque, ensuring smooth operation at low speeds (e.g., 0.5Hz for turbine pre-startup) and rapid response to load changes (e.g., sudden torque increases in steel rolling mills).
   • Scalar control mode: Provides simple V/f control for applications requiring basic speed regulation (e.g., large fans in power plants).
2. Sensor Feedback Processing:
   • Reads encoder/resolver signals to calculate real-time motor speed and position, correcting control outputs to maintain setpoints (e.g., precise speed synchronization for conveyor systems in metallurgy).
   • Processes analog input signals (e.g., load pressure from sensors) to adjust torque output, preventing motor overload (e.g., in hoist applications).
3. Motor Protection:
   • Built-in protection functions: Overcurrent, overvoltage, undervoltage, overheating (via motor temperature sensor input), and phase loss protection—triggers inverter shutdown or alarm to avoid motor damage.
   • Fault memory: Stores 100 recent fault events (timestamp, fault type, and trigger values) for troubleshooting.
4. Drive Coordination:
   • Communicates with inverter power modules (e.g., IGBT stacks) to transmit PWM gate signals, controlling power conversion from AC to DC/AC and regulating motor voltage/current.

Core Advantages

1. High-Power Motor Optimization: Tailored for 1MW~10MW high-voltage motors—handles large current/voltage signals and ensures stable control in heavy-duty industrial scenarios (e.g., power plant boiler feed pumps).
2. Dual Control Modes: Switches between vector and scalar control via software, adapting to diverse application needs (e.g., vector for precision, scalar for simplicity).
3. Redundant Reliability: Dual power inputs and fault-tolerant feedback processing minimize downtime in mission-critical applications (e.g., petrochemical reactor agitators).
4. Seamless System Integration: Compatible with ABB medium-voltage inverters and SCADA systems—enables centralized monitoring and remote control (e.g., adjusting motor speed via plant-wide SCADA).

Applications

1. Power Generation: Controls 6kV boiler feedwater pumps (3MW~5MW) in coal-fired power plants—vector control maintains stable speed under variable load, ensuring consistent water supply to boilers.
2. Petrochemical Industry: Regulates 10kV reactor agitator motors (2MW~4MW)—torque control mode adjusts 搅拌 speed based on process pressure, preventing material buildup or equipment strain.
3. Metallurgy: Drives 3.3kV rolling mill motors (5MW~8MW)—high-speed encoder feedback and vector control ensure precise speed synchronization between multiple rolls, improving steel strip flatness.
4. Water Treatment: Controls large 6kV water pumps (1MW~2MW) in desalination plants—scalar control provides reliable speed regulation, and overcurrent protection prevents damage from pipe blockages.

Precautions

1. System Compatibility: Confirm use with ABB ACS6000/ACS8000 inverters and high-voltage motors (3.3kV~11kV)—incompatible with low-voltage drives (e.g., ACS880) or small motors, leading to control failure.
2. Static Protection: Handle with anti-static equipment (wristbands, mats)—ESD can damage PWM circuits and sensor interfaces, causing irreversible faults.
3. Wiring Safety:
   • Separate high-voltage power wiring (inverter outputs) from control signal wiring (encoder, analog inputs) by ≥30cm to avoid EMI interference.
   • Torque terminal screws to 1.5-2.0N·m (for power connections) and 0.8-1.2N·m (for signal connections)—loose wiring causes signal loss or overheating.
4. Calibration: After installation, calibrate encoder/resolver feedback via ABB Drive composer software—incorrect calibration leads to speed/position errors (e.g., motor hunting).
5. Cooling Maintenance: Ensure inverter cabinet cooling fans and heatsinks are clean—overheating (ambient >55°C) degrades PCB components and reduces board lifespan.
6. Genuine Replacement: Use only ABB-genuine boards—counterfeit units lack protection against high-voltage transients, risking motor or inverter damage.

The structure and details of the product：

 Please make an inquiry for more models

ABB DSRB310

ABB DSRF150

ABB DSRF160

ABB DSRF180A

ABB DSRF180M

ABB DSRF182

ABB DSSA165

ABB DSSB110

ABB DSSB120

ABB DSSB140

ABB DSSB145

ABB DSSB146

ABB DSSB170

ABB DSSR122M

ABB DSSR116

ABB DSSR120

ABB DSSR121

ABB DSSR122

ABB DSSS170

ABB DSTA121A

ABB DSTA002

ABB DSTA121

ABB DSTA133I

ABB DSTA170

ABB DSTA180    6.25

ABB DSTC121

ABB DSTC456

ABB DSTC110

ABB DSTC130

ABB DSTC160

ABB DSTD-306

ABB DSTD-W150

ABB DSTD120

ABB DSTD150A

ABB DSTD155

ABB DSTDN001

ABB DSTK114

ABB DSTK126

ABB DSTK151V

ABB DSTK152

ABB DSTK155

ABB DSTK176

ABB DSTK179

ABB DSTV110

ABB DSTX150

ABB DSTX001

ABB DSTX151

ABB DSTX152

ABB DSTXN001-0

ABB QHFG-203

ABB QHFT200F

ABB QHFT201

ABB 3BHB003387R0101

ABB 07KP60R10 1GJV3074360R101

ABB 07KP62 GJR5240400R105

ABB 07KP64 GJR5240600R0101

ABB 07KR220

ABB R2G3V30722428R2

ABB 07KR240

ABB R1GJV3072402R1

ABB 07KR240b

ABB 07KR240R6 GJV3072449R6

ABB 07KT228 GJV3072417R1

 Other best-selling products：