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The AO810V2-eA is an industrial-grade high-performance analog output module developed by ABB, specifically designed for the Advant 800xA automation system and fully compatible with the S800 I/O platform. It converts digital control signals from PLC/DCS systems into stable, high-precision analog signals, enabling precise regulation of industrial actuators (e.g., control valves, variable-frequency drives, and analog regulators) in critical process control scenarios. As an upgraded version of the AO810 series, it enhances output stability, anti-interference capability, and configuration flexibility. Below is its detailed specification:
- Number of Output Channels: 8 independent, galvanically isolated channels (channel-to-channel, channel-to-backplane isolation)
- Supported Signal Types:
- Current output: 4-20mA DC (load resistance: 0-600Ω; 2-wire/3-wire actuator compatible)
- Voltage output: 0-10V DC, ±10V DC (load resistance: ≥10kΩ)
- Output Accuracy:
- ±0.05% of full scale (at 25℃, reference temperature)
- ±0.15% of full scale (within -20℃~+60℃ operating temperature range)
- Resolution: 16 bits (high-precision D/A converter)
- Update Rate: 20ms per channel (configurable up to 10ms for fast-response applications)
- Temperature Drift: ≤30ppm/℃ (for current output); ≤20ppm/℃ (for voltage output)
- Isolation Level: 2.5kVrms (channel-to-channel, channel-to-power supply, channel-to-backplane)
- Protection Features: Overcurrent protection (auto-recovery), short-circuit protection, 2kV ESD protection (IEC 61000-4-2)
- Power Supply: 24V DC (±10% tolerance); Typical power consumption: ≤7W (full load)
- Operating Temperature Range: -20℃~+60℃
- Storage Temperature Range: -40℃~+85℃
- Communication Interface: Profinet (primary, for 800xA system integration), Modbus RTU (secondary, for third-party PLC compatibility)
- Installation Method: 35mm standard DIN rail mounting (matches S800 I/O rack layout)
- Protection Class: IP20 (module body); Complies with IEC 61010-1 (safety) and IEC 61000-6-2 (EMC immunity)
- Ultra-High Output Precision: Equipped with a 16-bit high-performance D/A converter and built-in signal conditioning circuit, ensuring minimal error and low temperature drift—ideal for precision process control (e.g., chemical reactor temperature regulation, oil pipeline pressure control).
- Independent Channel Isolation: 2.5kVrms galvanic isolation between channels eliminates cross-interference and ground loops, a key advantage in complex industrial electrical environments (e.g., near high-power motors or frequency converters).
- Dual-Signal Flexibility: Each channel can be independently configured as current (4-20mA) or voltage (0-10V/±10V) output via the 800xA Engineering Studio—no hardware jumpers required, adapting to diverse actuator types without module replacement.
- Fast Response & Stability: 20ms standard update rate (10ms configurable) ensures real-time control of dynamic processes; low output ripple (≤20mVp-p) prevents actuator jitter, extending equipment service life.
- Intelligent Fault Diagnostics: Integrates open-circuit detection (for current loops) and short-circuit monitoring; front-panel LEDs (per-channel status + module power/communication) provide visual alerts, enabling quick fault localization (e.g., broken actuator wiring, shorted signal lines).
- Seamless 800xA Integration: Optimized for ABB Advant 800xA, supporting online parameter adjustment, real-time output monitoring, and historical data logging—simplifies system commissioning and maintenance.
- Industrial Durability: Adopts flame-retardant ABS housing (UL94 V-0) and anti-vibration design (IEC 60068-2-6: 50Hz, 5g acceleration), withstanding dusty, humid, or vibration-prone environments (e.g., metallurgical workshops, offshore platforms).
- Process Industry: Precise control of control valves (flow/pressure/temperature) in chemical plants, oil refineries, and petrochemical facilities; regulation of dosing pumps in pharmaceutical production (complying with GMP requirements for precision).
- Power Sector: Adjustment of steam turbine speed governors, boiler feedwater valves, and renewable energy (solar/wind) inverter output—ensuring stable power generation and grid integration.
- Manufacturing Automation: Speed control of variable-frequency drives (VFDs) for production line conveyors, pumps, and fans; tension control of rolling mills in steel production (maintaining uniform material thickness).
- Water & Wastewater Treatment: Regulation of aeration system blowers (dissolved oxygen control) and sludge dewatering machine pressure—optimizing treatment efficiency and reducing energy consumption.
- HVAC & Building Automation: Precision control of air handling unit (AHU) dampers and chilled water valves in data centers or clean rooms—maintaining stable temperature/humidity for sensitive equipment.
- Power Supply Compatibility: Confirm the input power is 24V DC (±10%) before installation—connecting to AC power or out-of-range DC voltage will damage the internal circuit.
- Load Resistance Check: Ensure the connected actuator’s load resistance is within the module’s specification (≤600Ω for 4-20mA, ≥10kΩ for 0-10V/±10V)—exceeding limits causes signal distortion or module overheating.
- Wiring Best Practices: Use shielded twisted-pair cables for signal lines; route them separately from high-voltage power cables (≥30cm spacing) and connect the cable shield to the system’s protective ground (single-point grounding) to reduce EMI.
- Hot-Swap Procedure: If replacing the module online, ensure the 800xA system supports S800 I/O hot-swap; otherwise, power off the I/O rack first to avoid transient voltage spikes that damage the module or actuator.
- Calibration Maintenance: Calibrate the module annually (per ABB’s recommended cycle) using a standard signal generator—this maintains output accuracy, especially critical for processes requiring strict compliance (e.g., food/pharmaceutical production).
- Environmental Limitations: Do not install near heat sources exceeding 60℃ or in areas with strong corrosive gases (e.g., chlorine in water treatment plants)—use protective enclosures if necessary to prevent housing or component degradation
The structure and details of the product:

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