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The ABB XLP000-6CC is a robust industrial fuse switch disconnector engineered for safe isolation and overcurrent protection of low-voltage electrical circuits in industrial, commercial, and infrastructure applications. It integrates two core functions: a manual switch for intentional circuit isolation (e.g., maintenance) and a fuse holder for overcurrent/short-circuit protection—eliminating the need for separate switch and fuse components. Designed for low-voltage distribution systems (up to 690V AC), it ensures compliance with global safety standards and reliable operation in harsh industrial environments. This component is critical in ABB automation ecosystems (e.g., 800xA DCS, AC800M PLC power cabinets) where safe circuit shutdown and fault protection directly prevent equipment damage and electrical hazards. Below is its detailed specification:
- Product Model: XLP000-6CC
- Product Series: ABB XLP Series Low-Voltage Fuse Switch Disconnectors (Isolation + Overcurrent Protection, Industrial Distribution)
- Core Function: Provides manual circuit isolation for maintenance; holds low-voltage fuses to protect circuits from overcurrent/short-circuit faults; ensures safe electrical isolation per IEC/UL standards; compatible with ABB low-voltage distribution systems
- Electrical & Protection Specifications:
- Mechanical Specifications:
- Dimensions: 120mm (W) × 180mm (H) × 100mm (D) (3-pole unit)
- Mounting Type: DIN rail mount (EN 50022, 35mm top-hat rail); panel mount (optional, via adapter)
- Housing Material: Glass-fiber reinforced polyamide (PA66+GF, impact-resistant, RAL 7035)
- Weight: Approximately 850g (3-pole unit, without fuses)
- Operating Temperature: -25℃~+60℃ (mechanical operation); -5℃~+40℃ (electrical operation, full load)
- Environmental Ratings:
- Operating Temperature Range: -25℃~+60℃ (ambient)
- Storage Temperature Range: -40℃~+85℃
- Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
- Altitude Rating: Up to 2000m (derated by 1% per 100m above 1000m)
- Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; no contact loosening)
- Shock Resistance: 20g (11ms half-sine, IEC 60068-2-27; no mechanical damage)
- Dual Function (Isolation + Protection): Integrates a manual disconnect switch and NH00 fuse holder—eliminates the need for separate components, reducing cabinet space by 40% compared to standalone switches + fuses (ideal for compact ABB automation cabinets).
- High Breaking Capacity (50kA): Withstands short-circuit faults up to 50kA at 400V AC—protects downstream ABB components (e.g., 57520001-ER/1 power supplies, S800 I/O modules) from catastrophic damage during severe electrical faults.
- Padlockable Isolation: Toggle lever features a padlockable "OFF" position (Form 2 isolation)—enables compliance with OSHA LOTO standards, preventing accidental energization during maintenance of connected equipment (e.g., ACS800 drives).
- 3-Pole 3-Phase Design: Full 3-phase isolation and protection—ensures balanced current distribution in industrial 3-phase systems (e.g., motor drives, 3-phase power supplies), avoiding single-pole faults that cause equipment overload.
- IP20 Finger Protection: Prevents accidental contact with live terminals—reduces electrical shock risks during cabinet maintenance, meeting safety requirements for industrial workplaces (EU Machinery Directive, OSHA 29 CFR 1910).
- Wide Fuse Compatibility: Accepts NH00 fuses (10A~63A) in time-delay (for motors) or fast-acting (for electronics) variants—offers flexibility to match protection needs of diverse loads (e.g., time-delay for ACS800 drives, fast-acting for COM02 circuit boards).
- Rugged Industrial Construction: PA66+GF housing (UL 94 V0) and 1g vibration resistance—operates reliably in harsh environments: food processing washdowns, mining dust, and high-temperature industrial zones (e.g., refineries).
- ABB Automation System Power Isolation: Primary application—protecting and isolating ABB control cabinets:
- Industrial 800xA DCS Power Cabinets: Isolates and protects 3-phase power supplies for S800 I/O racks and 57520001-ER/1 power modules; NH00 time-delay fuses handle inrush currents from I/O module startup, while padlockable "OFF" enables safe maintenance.
- AC800M PLC Distribution Boards: Protects 3-phase power to ACS800 drives and COM02 communication boards; 50kA breaking capacity withstands short-circuits from drive wiring faults, preventing damage to the PLC and I/O modules.
- Low-Voltage Industrial Distribution: Safeguarding 3-phase equipment:
- Manufacturing Plant Motor Control Centers (MCCs): Isolates and protects 3-phase motors (e.g., conveyor, pump motors); time-delay fuses accommodate motor startup inrush (up to 6×In), avoiding nuisance tripping during normal operation.
- Chemical Plant Process Skid Power: Protects 3-phase heating elements and agitator motors; IP20 finger protection and UL 94 V0 housing reduce fire risks in flammable chemical environments, complying with ATEX Zone 2 requirements (when used with appropriate enclosures).
- Commercial & Infrastructure Power Systems: Ensuring safe isolation:
- Data Center UPS Backup Distribution: Isolates 3-phase UPS output to critical server racks; padlockable "OFF" enables safe UPS maintenance without disrupting server power (via backup generators).
- Hospital Critical Power Systems: Protects 3-phase power to medical equipment (e.g., MRI machines) and automation systems; fast-acting fuses prevent damage to sensitive electronics, while Form 2 isolation ensures safe service.
- Harsh Environment Power Protection: Withstanding extreme conditions:
- Mining Underground Power Distribution: Isolates 3-phase power to gas detectors and remote I/O modules; rugged construction resists dust and vibration from mining machinery, ensuring reliable power to safety-critical equipment.
- Food Processing Line Power Control: Protects 3-phase washdown motors and S800 I/O modules; PA66+GF housing resists caustic cleaners during daily washdowns, complying with FDA hygienic standards.
- Fuse Selection & Compatibility (Critical): Use only NH00 fuses (10A~63A) matching the load type (time-delay for inductive loads like motors, fast-acting for electronics)—using non-NH00 fuses or incorrect ratings (e.g., 80A fuse in a 63A circuit) invalidates protection and may cause fire or equipment damage.
- Installation & Wiring Safety:
- Polarity & Phase Alignment: For 3-phase circuits, connect L1/L2/L3 to the corresponding poles—incorrect phase wiring disrupts 3-phase equipment (e.g., motor reversal) and may cause overheating; verify phase continuity with a multimeter before energization.
- Terminal Torque: Tighten terminal screws to 4Nm (for copper conductors up to 10mm²)—under-tightening causes high resistance (overheating), while over-tightening strips threads or damages conductors; use a torque screwdriver for accuracy.
- Isolation Verification: After switching to "OFF," use a voltage tester to confirm no voltage at downstream terminals—never rely solely on the toggle position, as contact welding (from faults) may leave circuits energized.
- Operation & Maintenance:
- Lockout/Tagout (LOTO) Compliance: Always padlock the toggle lever in "OFF" position during maintenance—failure to do so risks accidental energization, leading to electrical shock; use OSHA-approved LOTO locks and tags.
- Fuse Replacement: Replace fuses only after confirming the circuit is isolated and the fault cause is resolved (e.g., shorted wire, overloaded motor)—replacing fuses without fixing the fault causes repeated blowing and potential component damage.
- 定期检查: Inspect quarterly for:
- Loose terminals (common after vibration)
- Cracked housing (from mechanical impact)
- Fuse integrity (visual check for blown elements)
Clean terminals with a dry brush—avoid liquid cleaners (damage insulation).
- Environmental Limitations:
- Temperature Ranges: Do not operate above +60℃ ambient or below -25℃—high temperatures degrade fuse performance, while extreme cold makes the housing brittle; use cabinet heaters/coolers in extreme zones to maintain -25℃~+60℃.
- Condensing Humidity: Avoid non-condensing humidity limits (>95% RH, 40℃)—condensation causes terminal corrosion, increasing contact resistance; use dehumidifiers in humid environments (e.g., water treatment plants).
- Replacement & Spare Parts:
- Genuine ABB Components: Use only genuine ABB XLP000-6CC units—non-genuine alternatives lack 50kA breaking capacity and safety certifications, leading to switch failure during faults and potential damage to ABB automation components.
- Spare Inventory: Maintain 1~2 spare units per 10 protected circuits—fuse switch disconnectors are critical for restoring power after faults; spares reduce downtime from 1+ week (delivery) to <1 hour for mission-critical systems (e.g., 800xA DCS cabinets)



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