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ABB TU812V1 3BSE013232R1 Compact Module Termination Unit
1. Product Description
The ABB TU812V1 3BSE013232R1 is a compact, high-reliability module termination unit designed exclusively for ABB AC 800M Distributed Control Systems (DCS). It serves as a dedicated wiring interface between AC 800M I/O modules (e.g., AI801, DI801, DO801) and field devices (sensors, actuators), functioning as a centralized hub for signal and power transfer. Its “compact” design is optimized for space-constrained control cabinets, reducing installation footprint while maintaining full wiring functionality. The unit features standardized screw-type terminals, flame-retardant insulation, and clear labeling, ensuring secure signal transmission, easy wiring identification, and simplified maintenance. With seamless compatibility with AC 800M module pinouts and DIN rail mounting, it provides an organized, space-efficient wiring solution for industrial automation systems—ideal for small-to-medium control cabinets or dense module layouts.
2. Detailed Parameters
3. Advantages & Features
- Ultra-Compact Design: With dimensions of 35×90×55 mm, it occupies 30% less space than standard termination units—critical for control cabinets with dense module layouts (e.g., small-scale automation systems, mobile control stations).
- High Safety Performance: 300 V AC/DC rated voltage and 12 A continuous current capacity meet most industrial signal/power wiring needs; PA66 flame-retardant insulation (UL94 V-0) prevents fire risks in high-temperature environments.
- Anti-Loosening Terminals: Screw-type terminals with anti-loosening structure avoid contact failure caused by vibration (common in industrial sites like factories, power plants), ensuring long-term stable wiring.
- Seamless AC 800M Integration: Pre-matched with AC 800M I/O module pinouts, it supports “plug-and-wire” deployment—no need for custom adapter cables, reducing wiring errors and deployment time.
- Wide Temperature Adaptability: -40°C to +85°C operating range adapts to extreme environments (e.g., cold storage, steel mill high-temperature zones) without performance degradation.
4. Application Fields
- Small-Scale Automation Systems: Used in compact control cabinets for packaging machines, small robots, or laboratory automation equipment, where space is limited but reliable terminal connections are required.
- Mobile Control Stations: Deployed in mobile industrial control units (e.g., on-site maintenance carts, temporary production lines) to connect AC 800M portable I/O modules to field sensors/actuators.
- Dense Module Layouts: Applied in control cabinets with multiple AC 800M I/O modules (e.g., 4-6 modules per cabinet) to save space and avoid messy wiring (e.g., electronics manufacturing lines, food processing machines).
- Harsh Environment Small Cabinets: Used in small control cabinets for outdoor equipment (e.g., solar inverter stations, outdoor water pumps) to provide compact, weather-resistant terminal connections.
5. Precautions
- Conductor Compatibility: Use copper conductors only (0.14-2.5 mm²); avoid aluminum wires, as they may cause poor contact or corrosion at terminals.
- Torque Control: Tighten terminal screws to the recommended torque (0.6-1.0 N·m); over-tightening may damage terminals, while under-tightening may lead to overheating.
- Voltage/Current Limits: Do not exceed 300 V AC/DC or 12 A continuous current; overloading may melt insulation or damage the unit.
- Vibration Resistance: In high-vibration environments (e.g., mechanical workshops), use additional cable clips to fix wires connected to terminals—preventing terminal loosening from long-term vibration.
- Environmental Sealing: In humid/dusty environments, install the unit in a cabinet with IP54 or higher protection; avoid direct exposure to water, oil, or corrosive gases (e.g., coastal salt spray) to prevent insulation degradation.
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The structure and details of the product:

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