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The ABB TU810 is a compact modular terminal unit designed for ABB’s AC 800M DCS and S800 I/O systems. As a space-saving interface solution, it provides secure termination for low-density field signals (analog/digital) between field devices (sensors, actuators) and ABB I/O modules (e.g., AI810, DI810). Its ultra-compact design makes it ideal for small control cabinets or applications with limited space, such as machine-level control, small-scale process units, and distributed I/O stations in industries like food & beverage, pharmaceuticals, and light manufacturing.
- 16-Channel Compact Design: 8 dual-channel terminals fit into 45mm width—ideal for small cabinets (e.g., machine-mounted control boxes) where larger terminal units (TU840/TU841) cannot be installed.
- Tool-Free Connections: Miniature spring-clamp terminals accept 0.14–1.5mm² wires without tools, reducing installation time for small-gauge field wiring (common in sensor networks).
- Electrical Isolation: Prevents interference between low-level analog signals (e.g., 4-20mA from pH sensors) and digital signals (e.g., 24V DC from limit switches), ensuring measurement accuracy.
- Mechanical Protection: Shields delicate S800 I/O module terminals from accidental damage during wiring, reducing repair costs.
- Integrated Test Points: Each channel has a micro test port (compatible with 2mm probes) for quick signal verification (e.g., checking sensor output without disconnecting wires).
- Plug-and-Play Link Cables: Prefabricated ABB link cables connect the TU810 to S800 I/O modules, enabling I/O module replacement in <3 minutes.
- Machine-Level Control: Terminates 16 signals (8 AI, 8 DI) for a packaging machine’s sensors (temperature, position) and actuators (solenoid valves).
- Pharmaceutical Skids: Connects small-batch reactor sensors (pH, pressure) to S800 I/O modules in compact, cleanroom-compatible cabinets.
- Distributed I/O Stations: Supports low-density signal termination in remote sites (e.g., water treatment filter stations) with limited cabinet space.
- Use 0.14–1.5mm² stranded copper wires; avoid exceeding 5A per terminal (e.g., for small solenoids only).
- Use 2mm insulated test probes to prevent short circuits between adjacent compact terminals.
- Pair exclusively with ABB S800 I/O modules and original link cables (e.g., 3HAC031682-001) for compatibility.
- Maintain ≥20mm clearance around the unit for airflow in enclosed machine cabinets



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