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ABB TC562 (3BSC630049R1) Short-Range Modem 

1. Key Parameters

• Product Model: TC562
• Order Code: 3BSC630049R1
• Product Series: ABB TC Series Industrial Short-Range Modems (Localized Wireless, Compatible with ABB AC500/800xA/ACS Ecosystems)
• Core Function: Enables short-range wireless data transmission between ABB automation devices; supports industrial communication protocols; resists EMI/RFI and physical stress; ensures low-latency data exchange for localized control
• Wireless & Communication Specifications:

  Parameter	Details	Performance Metrics
  Wireless Performance	- Wireless Standard: IEEE 802.15.4 (industrial WPAN, 2.4GHz ISM band) - Transmission Range: Up to 100m (line-of-sight, open area); up to 30m (obstructed industrial environment) - Data Rate: 250 kbps (max); adjustable down to 10 kbps (for extended range) - Latency: ≤10ms (end-to-end, for control signals)	Enables real-time communication for localized control loops (e.g., AGV-to-PLC, rotating equipment I/O) without wired constraints
  Protocol Support	- Supported Protocols: ABB Modbus RTU (wireless), CANopen (wireless adaptation), ABB Industrial Ethernet (bridge mode) - Network Topology: Point-to-point, point-to-multipoint (up to 8 slave modems per master) - Encryption: AES-128 (for data security, compliant with industrial privacy standards)	Seamless integration with ABB’s wired automation networks; AES-128 encryption prevents unauthorized data access (critical for sensitive process data)
  Electrical Input/Output	- Power Supply: 24V DC ±10% (12V DC~30V DC) - Power Consumption: ≤1.5W (active mode); ≤0.3W (sleep mode, for energy efficiency) - Digital I/O: 2× digital input (DI, 24V DC), 2× digital output (DO, 24V DC/1A) (for local status monitoring) - Wired Interfaces: 1× RS485 (for device connection), 1× Ethernet (10/100Mbps, optional bridge mode)	Low power consumption suits battery-powered remote devices (e.g., portable I/O); RS485/Ethernet interfaces ensure compatibility with legacy and modern ABB equipment
  Safety & Compliance	- EMI/RFI Immunity: EN 61000-6-2 (industrial immunity); EN 61000-6-4 (emission) - Flame Class: UL 94 V0 (housing material) - Overvoltage Protection: ±2kV (ESD, contact); ±8kV (ESD, air) - Surge Protection: 2kV (power line, per IEC 61000-4-5)	Resists electromagnetic interference from industrial equipment (e.g., motors, inverters); surge protection prevents damage from power transients

• Mechanical Specifications:
  • Dimensions: 85mm (W) × 120mm (L) × 35mm (H) (compact design for cabinet mounting)
  • Mounting Type: DIN rail mounting (EN 50022 standard) or panel mounting (via optional brackets)
  • Housing Material: Glass-fiber reinforced polyamide (PA66+GF, impact-resistant, chemical-resistant)
  • Weight: Approximately 250g
  • Connector Type:
    • Power: Terminal block (screw-type, 2.5mm² max wire gauge)
    • RS485/Ethernet: Terminal block (RS485); RJ45 (Ethernet, optional)
    • Digital I/O: Terminal block (screw-type, 1.5mm² max wire gauge)
• Environmental Ratings:
  • Operating Temperature Range: -25℃~+70℃ (-13℉~158℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
  • Chemical Resistance: Resistant to mineral oil, grease, and mild detergents (per IEC 60068-2-54)
  • Ingress Protection (IP): IP20 (front panel); IP40 (when installed in a closed cabinet)
  • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; no performance degradation)
• Compliance Standards: IEEE 802.15.4 (wireless), EN 61000-6-2/4 (EMC), UL 508 (industrial control), CE, RoHS, GB/T 19830 (China wireless standards)

2. Key Features

• Industrial-Grade Wireless Connectivity: IEEE 802.15.4-based WPAN technology (2.4GHz ISM band) provides reliable short-range communication—avoids interference from Wi-Fi (via channel hopping) and supports line-of-sight ranges up to 100m, ideal for cable-free connections between moving or hard-to-reach devices (e.g., AGVs, rotating mixers).
• Multi-Protocol ABB Compatibility: Supports ABB Modbus RTU, CANopen (wireless), and industrial Ethernet bridge mode—seamlessly integrates with AC500 PLCs, 800xA I/O, and ACS drives, eliminating the need for protocol converters and simplifying system setup.
• Low Latency & High Reliability: ≤10ms end-to-end latency and 250kbps data rate enable real-time control (e.g., AGV path correction, rotating equipment sensor feedback)—critical for applications where wired delays or cable wear cause operational inefficiencies.
• AES-128 Data Encryption: Built-in AES-128 encryption protects sensitive process data (e.g., recipe parameters, fault logs) from unauthorized access—complies with industrial cybersecurity standards and prevents data tampering in shared factory environments.
• Compact DIN Rail Mounting: Small form factor (85×120×35mm) and EN 50022 DIN rail compatibility—fits easily in crowded control cabinets, saving space compared to bulkier wireless routers; optional panel mounting supports flexible installation in non-cabinet locations.
• Dual-Mode Power Efficiency: Active mode (≤1.5W) for continuous communication and sleep mode (≤0.3W) for intermittent data transmission—extends battery life for portable remote devices (e.g., temporary I/O modules in maintenance zones) and reduces energy consumption.
• Built-In Digital I/O: 2× DI and 2× DO for local status monitoring (e.g., modem power, wireless link quality) or control (e.g., triggering alarms for link loss)—eliminates the need for external status indicators and simplifies troubleshooting.

3. Application Fields

• ABB Automation Wireless Bridging: Primary application—connecting ABB devices in cable-free setups:
  • AGV (Automated Guided Vehicle) Control: Links AC500 PLCs (central control) to AGV-mounted ACS drives via wireless Modbus RTU; 30m obstructed range covers factory floors, while ≤10ms latency enables real-time path adjustments to avoid collisions.
  • Rotating Equipment I/O: Connects 800xA remote I/O modules (monitoring mixer speed/torque) to AC800M PLCs; wireless connectivity eliminates cable wear from rotation, reducing maintenance frequency by 60% compared to slip rings.
• Manufacturing Cell Flexibility: Enabling reconfigurable production lines:
  • Automotive Sub-Assembly Lines: Connects temporary AC500 PLCs (for modular workstations) to central 800xA DCS; wireless setup allows quick repositioning of workstations (e.g., switching between sedan and SUV production) without rewiring.
  • Electronics Assembly Cleanrooms: Links 800xA I/O modules (monitoring PCB placement accuracy) to AC800M PLCs; compact design fits in cleanroom cabinets, while AES-128 encryption protects sensitive production data.
• Material Handling Systems: Wireless communication for conveyors and lifts:
  • Warehouse Conveyor Networks: Connects ACS355 conveyor drives (distributed across warehouse zones) to AC500 PLCs via point-to-multipoint wireless; 100m line-of-sight range covers large warehouses, reducing cabling costs by 40%.
  • Elevator Control Monitoring: Links 800xA I/O modules (monitoring elevator door status) to AC500 PLCs; wireless setup avoids cable routing through elevator shafts, simplifying installation and reducing maintenance risks.
• Maintenance & Temporary Installations: Flexible connectivity for non-permanent setups:
  • Industrial Maintenance Zones: Connects portable diagnostic tools to ACS800 drives via wireless CANopen; temporary wireless links eliminate the need to run cables through active production areas, improving technician safety.
  • Event-Specific Production Lines: Links temporary ACS drives (for seasonal packaging) to AC500 PLCs; wireless setup reduces installation time from 2 days (wired) to 2 hours, enabling fast response to demand spikes.
• Food & Beverage Hygienic Setups: Wireless connectivity in washdown environments:
  • Dairy Processing Tank Monitoring: Connects 800xA I/O modules (monitoring tank level/temperature) to AC500 PLCs; when installed in IP65 cabinets, the modem withstands daily washdowns, while wireless links avoid cable corrosion from cleaning chemicals.
  • Bakery Oven Conveyor Control: Links ACS380 oven conveyor drives to AC500 PLCs; wireless setup eliminates cable exposure to high temperatures (near ovens), extending cable service life and reducing downtime.

The structure and details of the product：

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