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The ABB SDCS-PIN-3B is a specialized industrial power interface board engineered exclusively for ABB ACS880 series variable frequency drives (VFDs)—serving as a critical "power gateway" between the VFD’s external AC input, internal DC bus, and core components (e.g., control board, power modules). It integrates 3-phase AC power conditioning, surge protection, and power distribution functions to safely route external mains power to the ACS880’s rectifier module (for DC bus conversion) and provide isolated control power to sensitive electronics. Designed for industrial ruggedness, EMC (Electromagnetic Compatibility) compliance, and seamless ACS880 integration, it ensures stable power transfer and component protection in harsh environments (e.g., steel mills, mining sites, manufacturing lines) where voltage transients, electrical noise, or mechanical vibration could disrupt VFD operation. Below is its detailed specification:
- Product Model: SDCS-PIN-3B
- Order Code Reference: Typically paired with ACS880 VFD system kits (e.g., ACS880-04-0900A-7, 3ABD00013062) for procurement
- Product Series: ABB ACS880 VFD 3-Phase Power Interface Boards
- Core Function: Conditions 3-phase AC input power; distributes power to ACS880 rectifier modules (for DC bus generation) and control subsystems; provides surge/overcurrent protection; enables power status monitoring
- AC Input Specifications:
- Input Type: 3-phase AC (L1, L2, L3) + protective earth (PE)
- Voltage Range: 380V~480V AC (line-to-line; compatible with global industrial grids)
- Frequency Range: 50Hz~60Hz (auto-adaptive to regional standards)
- Maximum Input Current: 25A (continuous; supports ACS880 VFDs up to 150kW)
- Input Protection:
- 30A thermal-magnetic circuit breaker (manual reset; triggers on overload/short-circuit)
- Surge protection (IEC 61000-4-5: ±4kV air discharge, ±2kV contact discharge)
- EMC Filter (Class C; reduces conducted/emitted noise, compliant with EN 61800-3)
- Power Distribution Outputs:
- Monitoring & Control Interfaces:
- Power Status Signals: 2× digital outputs (24V DC) for "AC Input Present" and "Circuit Breaker Tripped"
- Internal Communication: ABB proprietary interface with ACS880 control board (SDCS-CON-2); transmits power status and fault data
- Test Points: Accessible terminals for measuring input voltage and current (for troubleshooting)
- Electrical Safety Features:
- Isolation: 3kVrms (between AC input and control power outputs; prevents ground loops)
- Grounding: Dedicated PE terminal (compliant with IEC 60364); low-resistance (<1Ω) grounding path
- Overvoltage Protection: Clamps input voltage spikes >520V AC (prevents rectifier module damage)
- Mechanical Specifications:
- Form Factor: Reinforced PCB with metal mounting brackets (compatible with ACS880 VFD’s power compartment)
- Dimensions (W×H×D): 200mm × 160mm × 35mm (custom fit for ACS880 VFD chassis)
- Mounting: Screw-mounted (4 M4 screws; secures to ACS880 internal chassis)
- Weight: Approximately 420g
- LED Indicators (on front panel):
- AC Input (AC IN): Green (3-phase input present); Off (no input or breaker tripped)
- Control Power (CTRL PWR): Green (24V DC control power normal); Red (control power fault)
- EMC Filter (EMC): Green (filter operational); Red (filter fault)
- Fault (FLT): Red (general fault, e.g., surge detected, overcurrent)
- Environmental Ratings:
- Operating Temperature Range: -10℃~+60℃ (14℉~140℉; matches ACS880 VFD’s operating range)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉; no component degradation)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial settings)
- Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no terminal loosening)
- Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
- Compliance Standards: IEC 61800-5-1 (adjustable speed drives), EN 61000-6-2 (EMC immunity), UL 508C (industrial safety), CE, RoHS
- ACS880 VFD Exclusivity: Custom-engineered for ABB ACS880 series VFDs—ensures perfect electrical matching with ACS880 rectifier modules, control boards, and cooling systems; eliminates compatibility risks from generic power interfaces (e.g., voltage mismatches, EMC interference).
- 3-Phase Power Conditioning: Integrates EMC Class C filters and surge protection to clean incoming AC power—reduces electrical noise (conducted/emitted) and shields the VFD from grid transients (e.g., lightning-induced spikes), ensuring stable DC bus generation.
- Dual Power Distribution: Separates high-power 3-phase output (for rectifiers) from low-voltage isolated control power (for electronics)—prevents high-current transients from affecting sensitive components like the SDCS-CON-2 control board.
- Industrial-Grade Protection: 30A circuit breaker, 3kVrms isolation, and overvoltage clamping provide multi-layer protection—prevents damage to expensive ACS880 components (e.g., rectifiers, IGBTs) from overloads, short circuits, or voltage spikes.
- Status Monitoring & Diagnostics: On-board LEDs and digital status outputs enable real-time tracking of input power, control power, and EMC filter health—technicians can quickly identify issues (e.g., tripped breaker) without specialized tools, reducing downtime.
- Rugged Mechanical Design: Reinforced PCB with metal brackets withstands vibration (1.5g) and shock (20g)—suitable for harsh industrial environments (e.g., mining conveyors, steel rolling mills) where mechanical stress is common.
- Global Grid Compatibility: 380V~480V AC input range and 50/60Hz auto-adaptation support international deployment of ACS880 VFDs—no regional modifications required for use in Europe, Asia, or North America.
- ACS880 VFD Power Routing: Primary application—powers and protects ACS880-driven systems in:
- Steel & Metals Industry: Distributes 3-phase power to ACS880 rectifiers for rolling mill drives; EMC filtering reduces noise from nearby high-voltage equipment, ensuring stable torque control for metal sheet production.
- Mining Operations: Routes power to ACS880 VFDs driving mine hoists and conveyor belts; rugged design withstands vibration from ore transport, while surge protection resists grid transients common in remote mining sites.
- Automotive Manufacturing: Supplies power to ACS880 VFDs for assembly line conveyors and robotic welding cells; isolated control power prevents welding noise from disrupting VFD logic circuits.
- High-Power Industrial Motors: Supports large ACS880 VFD installations in:
- Water & Wastewater Treatment: Powers ACS880 VFDs for large axial flow pumps; 3-phase power distribution ensures efficient DC bus generation, while control power isolation protects electronics from damp environments.
- Chemical & Petrochemical Plants: Routes power to ACS880 VFDs for centrifugal compressors (ethylene production); overvoltage protection withstands process-induced voltage spikes, preventing unplanned shutdowns.
- Harsh-Environment Automation: Enables reliable ACS880 operation in:
- Offshore Oil Platforms: Distributes power to ACS880 VFDs for subsea pump systems; 3kVrms isolation resists saltwater-induced ground loops, while wide temperature range (-10℃~+60℃) adapts to offshore conditions.
- Cement Manufacturing: Supplies power to ACS880 VFDs for kiln drives; EMC filtering reduces noise from cement grinding mills, ensuring stable kiln rotation and consistent cement quality.
The structure and details of the product:

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