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ABB PM864AK01 Processor Unit
The ABB PM864AK01 is a high-performance processor unit for the industrial automation field. As an important part of the ABB AC 800M control system, it undertakes the heavy responsibility of efficient data processing, precise equipment control, and system coordination in complex industrial environments, providing a solid guarantee for the stable progress of the industrial automation process.
Product Description
The PM864AK01 is equipped with an advanced multi-core processor that can handle multiple complex tasks in parallel, greatly improving the computing efficiency. Its CPU board is equipped with a high-speed microprocessor and combined with a large-capacity DDR4 RAM, which can quickly store and read a large amount of operating data, ensuring the smooth operation of the system when dealing with intensive computing. The on-board real-time clock can not only provide accurate timestamps for data, which is convenient for subsequent data analysis and troubleshooting, but also, with the built-in backup battery, can continue to accurately time when the power is off, ensuring that the time information is not lost. The LED status indicators on the board are designed to be simple and intuitive. Through different colors and flashing frequencies, they can quickly feedback the operating status and fault information of the device, helping maintenance personnel quickly locate problems. The initialization button is convenient for one - click operations when the system is started for the first time or when the default settings need to be restored. In addition, the compact flash interface supports large - capacity storage, which is convenient for storing various application programs and historical data, providing sufficient space for system operation and later data analysis.
The base plate design fully considers the actual needs of industrial sites. It has two RJ45 Ethernet ports (CN1, CN2) with lightning protection and anti - static functions. They can not only access the control network at high speed to achieve rapid data interaction but also work stably in harsh electromagnetic environments. One of the RJ45 serial ports (COM3) has rich modem control signals and is suitable for connecting some devices with special requirements for serial communication, such as old - fashioned industrial instruments. The other RJ45 serial port (COM4) adopts an electrical isolation design and is specially used for connecting configuration tools. During the system configuration, it can effectively prevent external interference signals from affecting the configuration process, ensuring the accuracy and stability of the configuration. This processor unit supports advanced CPU redundancy technology. When the main CPU encounters a failure, the standby CPU can switch seamlessly within milliseconds. It not only ensures the uninterrupted operation of the control core but also enables the redundant switching of key parts such as communication links and connected S800 I/O modules. This greatly improves the reliability and availability of the entire control system and reduces the risk of production interruption due to equipment failures.
Detailed Parameters
- Processor: Quad - core high - performance industrial - grade processor with a main frequency of 2.0GHz and hardware acceleration function, which can quickly process complex algorithms and a large amount of data.
- Memory: 8GB DDR4 high - speed memory, expandable to 16GB, meeting the storage needs of industrial applications of different scales.
- Communication Interfaces: 2 RJ45 Ethernet ports with lightning protection and anti - static functions, supporting 10/100/1000Mbps adaptive rate; 1 RS - 232C serial port (COM3) with rich modem control signals; 1 RJ45 serial port (COM4) with electrical isolation design.
- Real - time Clock: High - precision real - time clock with a built - in backup battery that can maintain timing for up to 72 hours in case of power failure.
- Storage Interface: Supports compact flash cards up to 128GB and can connect external USB storage devices through expansion slots for data backup and expansion.
- Power Requirements: 24V DC wide - voltage input, with an operating voltage range of 18 - 30V DC, and equipped with over - voltage and over - current protection functions to ensure safe operation in unstable power environments.
- Dimensions: 120mm in length×80mm in width×40mm in height, using a standard DIN rail mounting method for easy integration in industrial control cabinets.
- Operating Environment: The operating temperature range is - 20°C to 70°C, and the humidity range is 5% - 95% (non - condensing), adapting to harsh industrial site environments such as high temperature, low temperature, and humidity.
Advantages and Features
- Super - strong Computing Performance: With a quad - core high - performance processor and optimized industrial control algorithms, the PM864AK01 can process massive amounts of sensor data and control commands in a very short time. For example, in a large - scale steel production line, tens of thousands of equipment operation parameters need to be processed every minute. It can analyze these data in real - time and quickly output accurate control signals to ensure the efficient and stable operation of the production process. Compared with traditional processor units, the computing speed has increased by more than 50%.
- Wide Protocol Compatibility: It supports a variety of mainstream industrial communication protocols such as Modbus TCP/RTU, Profinet, EtherNet/IP, and OPC UA. Without additional protocol conversion gateways, it can easily achieve seamless docking with sensors, actuators, PLCs, and other control systems of different brands and types. In the construction of smart factories, automated equipment from different manufacturers can achieve interconnection and interoperability through it, breaking down information silos and realizing the comprehensive automation and intelligent management of the production process.
- High - reliability Design: From hardware material selection to circuit design, the harshness of the industrial environment has been fully considered. High - quality industrial - grade components are used and have passed strict high - low temperature, vibration, and impact tests to ensure stable operation under harsh working conditions. The CPU redundancy function, combined with a complete fault diagnosis and self - healing mechanism, can detect potential faults in advance and automatically take countermeasures to minimize the impact of faults, ensuring 7×24 - hour uninterrupted operation of the system. The mean time between failures (MTBF) of the equipment exceeds 50,000 hours.
- Convenient System Integration: It follows the design of standardized industrial interfaces and communication protocols. Whether it is a new - built automation system or an upgrade and transformation of an existing system, it can be quickly and easily integrated into the overall architecture. Through an intuitive Web configuration interface, engineers can easily set device parameters, communication protocols, control logic, etc., greatly shortening the system debugging cycle and reducing integration costs.
The structure and details of the product：
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