ABB PGC5000

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1. Product Overview

The ABB PGC5000 series is a high-performance Process Gas Chromatograph System designed for real-time analysis of gases and vapors in industrial process streams. The series includes an integrated Master Controller (such as PGC5000A) and multiple Smart Oven analytical modules (e.g., PGC5000B and PGC5000C) that can be combined for distributed online analysis, data acquisition, and automated control. Based on over five decades of ABB innovation in gas chromatography, PGC5000 delivers high reliability, advanced analytical capability, and flexible expandability for process measurement and quality control.ABB Group

2. Technical Specifications

Typical configurations include a Master Controller with one or more analytical Smart Oven modules. Specifications vary by configuration, but general capabilities include:ABB Group+1

Master Controller (PGC5000A)

• Model: PGC5000A (Generation 2)

• User Interface: 10″ SVGA color touchscreen

• Operating System: Real-time embedded

• Communications: Redundant Ethernet, MODBUS, fiber-optic interfaces

• Data Ports: USB, Ethernet

• I/O: Analog and digital I/O (configurable)

• Power Supply: AC 100–240 V, 50/60 Hz

• Operating Temperature: Approximately 0–50 °C

Smart Oven Modules (PGC5000B / PGC5000C)

• Oven Type: Airbath or airless oven configurations

• Detector Compatibility: TCD (thermal conductivity), FID (flame ionization), FPD (flame photometric), etc.

• Mounting: Rack or cabinet mounted

• Designed Use: Continuous online process analysis

3. Advantages & Features

1. Real-Time Industrial Analytics
   Enables continuous online monitoring of chemical composition to optimize process control.ABB Group

2. Modular and Distributed Architecture
   Master Controller and Smart Oven modules can be networked for distributed configurations.ABB Group

3. Intuitive Touchscreen Interface
   Graphical interface simplifies method development, editing, and system interaction.ABB Group

4. Robust Communication Support
   Redundant Ethernet and fiber-optic communications help ensure reliable integration.ABB Group

5. Reliable and Secure Operation
   Real-time OS and network redundancy deliver reliable performance in industrial settings.ABB Group

6. Flexible Detector Support
   Supports multiple detector types for a broad range of analytical needs.ABB Group

4. Application Areas

The ABB PGC5000 Process Gas Chromatograph System is widely used in:

• Petrochemical and refinery process monitoring

• Chemical manufacturing real-time gas analysis

• Natural gas and combustion gas composition analysis

• Power plant emissions and environmental monitoring

• Pharmaceutical and fine chemical process control

• Industrial quality assurance and safety systemsABB Group

5. Notes & Precautions

1. Disconnect power completely before installation.

2. Install in a dry, ventilated area away from corrosive gases.

3. Ensure proper connection of communication and power cabling to avoid signal errors.

4. Follow ABB-recommended calibration and maintenance routines for accuracy.

5. Qualified technical personnel should perform installation, commissioning, and maintenance.

6. In hazardous environments, follow relevant explosion-proof and safety standards.