ABB IRB6400R

• 1. Product Overview

  The ABB IRB 6400R is a heavy-payload, 6-axis articulated industrial robot from ABB’s IRB 6400 series. The “R” (Revised) version features enhanced mechanical robustness and compatibility, making it ideal for high-payload tasks like material handling, welding, and part loading/unloading. Its modular design supports long reach, high repeatability, and integration with legacy control systems.

  2. Key Specifications

  • Axes: 6

  • Payload: Up to 200 kg (depending on version) Exapro

  • Reach: ~2500 mm (common “R” variant)

  • Control System: Often S4C for older or used units Machinio

  • Protection: IP54 (base), wrist IP55 for some versions Exapro

  • Operating Temp: +5°C to +55°C (per used data) Exapro

  • Repeatability: ~0.1 mm (typical)

  3. Advantages

  • Large payload capacity for heavy-duty tasks

  • Wide working range for flexible cell layout

  • Proven reliability, long lifecycle, mature maintenance

  • Control compatibility with legacy ABB systems

  • Versatile application: material handling, welding, machine tending

  • Modular structure: customizable arm length and end-tool setup

  4. Typical Application Areas

  • Automotive welding and handling lines

  • Large-part material manipulation

  • Die-casting or forging part transport

  • Machine tending (CNC loading/unloading)

  • Heavy-duty automation or packaging lines

  • Welding and assembly operations on large workpieces

  5. Operating & Maintenance Recommendations

   

  • Ensure strong and level base for mounting

  • Use a compatible ABB control cabinet (e.g., S4C)

  • Implement proper safety guards and emergency stop circuits

  • Perform routine inspection: gearbox, wiring, lubrication

  • Maintain suitable environmental conditions (temperature, dust, humidity)

  • Avoid prolonged operation at maximum payload

  • Stock critical spare parts (wrist, encoder, reducer) to reduce downtime

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