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The ABB FI810F (with unique order code 3BDH000030R1) is a specialized industrial fieldbus module designed for seamless integration with ABB’s AC 500-S and AC 500-eCo programmable logic controller (PLC) systems. As a critical communication interface, it enables bidirectional data exchange between the PLC and PROFIBUS DP networks, facilitating real-time control and monitoring of PROFIBUS-compatible field devices (e.g., drives, sensors, valves, and actuators). Engineered for industrial reliability, high-speed data transmission, and robust environmental resistance, it enhances the connectivity and flexibility of AC 500-based automation systems in diverse industrial environments. Below is its detailed specification:
- Product Model: FI810F
- Order Code/Part Number: 3BDH000030R1 (unique identifier for procurement and PLC compatibility verification)
- Product Series: ABB AC 500-S/eCo Fieldbus Interface Modules
- Core Function: Acts as a PROFIBUS DP master/slave; enables data communication between AC 500 PLCs and PROFIBUS DP field devices; supports device configuration and diagnostic data exchange
- Fieldbus Compatibility:
- Protocol: PROFIBUS DP (compliant with EN 50170, IEC 61158)
- Network Type: Twisted-pair bus (shielded)
- Data Rate: Configurable (9.6kbps~12Mbps; auto-negotiation with connected devices)
- Maximum Network Length: Dependent on data rate—1200m at 9.6kbps; 100m at 12Mbps (standard PROFIBUS cable)
- Maximum Devices per Network: 126 (including other masters/slaves; compliant with PROFIBUS limits)
- Communication Specifications:
- Backplane Interface: ABB proprietary bus (for seamless integration with AC 500-S/eCo PLCs)
- PROFIBUS Port: 1× 9-pin D-sub (male; for connection to PROFIBUS network)
- Operation Modes: Configurable as PROFIBUS DP Master or Slave (via ABB Automation Builder software)
- Diagnostic Capabilities: Supports PROFIBUS DP V1/V2 diagnostics (device status, communication errors, voltage levels)
- Electrical Specifications:
- Power Supply (Backplane): 5V DC (from AC 500 PLC rack; typical current: 0.3A)
- Isolation: 500Vrms (between PROFIBUS port and backplane; prevents ground loops and noise interference)
- Surge Protection: IEC 61000-4-5 (±2kV contact discharge; ±4kV air discharge)
- Line Termination: Built-in selectable 150Ω terminator (activated via DIP switch for end-of-line installation)
- Mechanical Specifications:
- Housing Type: Reinforced flame-retardant plastic (UL94 V-0) with metal shielding
- Dimensions (W×H×D): 86.1mm × 102mm × 58.5mm (1-module width; fits AC 500 standard DIN rail racks)
- Mounting: DIN rail-mounted (35mm standard DIN rail per EN 60715) + backplane connector (for PLC integration)
- Weight: Approximately 200g
- LED Indicators:
- Power (PWR): Green (module powered on)
- Backplane Communication (BUS): Green (normal); Red (communication fault)
- PROFIBUS Status (DP): Green (link active); Blinking Green (data transmission); Red (network fault)
- Terminator (TERM): Green (built-in terminator activated)
- Environmental Ratings:
- Operating Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
- Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no communication loss)
- Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains functionality)
- Ingress Protection: IP20 (suitable for installation in control cabinets)
- Compliance Standards: EN 50170 (PROFIBUS), IEC 61131-2 (industrial PLCs), IEC 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS
- PROFIBUS DP Master/Slave Flexibility: Configurable as either a master (controlling the network) or slave (integrating into an existing network), providing versatility for both new installations and retrofits of legacy PROFIBUS systems.
- High-Speed Data Transmission: Supports data rates up to 12Mbps, enabling fast real-time communication with time-critical devices (e.g., variable-speed drives, robotic controllers) where millisecond-level response is required.
- Seamless AC 500 Integration: Plug-and-play compatibility with AC 500-S and AC 500-eCo PLCs. Configuration via ABB Automation Builder software (CODESYS-based) simplifies network setup, device mapping, and diagnostic monitoring—no custom drivers required.
- Built-In Termination: Selectable 150Ω terminator (via DIP switch) eliminates the need for external terminators at the end of PROFIBUS segments, reducing wiring complexity and component count.
- Advanced Diagnostics: Supports PROFIBUS DP V1/V2 diagnostic data (e.g., device health, signal quality, communication errors), which is transmitted to the PLC and can be visualized in HMIs—enabling predictive maintenance and reducing troubleshooting time.
- Robust Isolation & Surge Protection: 500Vrms isolation between the PROFIBUS port and backplane prevents ground loops, while surge protection shields against voltage spikes (e.g., from lightning or motor interference)—ensuring reliable operation in noisy industrial environments.
- Wide Temperature Resilience: Operates from -40℃~+85℃, making it suitable for extreme environments such as cold storage facilities, foundries, and outdoor installations (when housed in protective cabinets).
- Manufacturing Automation: Integrates AC 500 PLCs with PROFIBUS DP devices in automotive, electronics, and packaging lines:
- Variable-speed drives (e.g., conveyor motors, robotic arm actuators).
- Smart sensors (e.g., vision systems, pressure transducers, position encoders).
- Valve manifolds (e.g., pneumatic control valves for assembly line processes).
- Material Handling Systems: Connects PLCs to PROFIBUS-compatible equipment in warehouses and distribution centers:
- Automated guided vehicle (AGV) control systems.
- Conveyor belt speed controllers and position sensors.
- Sorting machine actuators and barcode scanners.
- Mining & Metals Operations: Withstands dust, vibration, and temperature extremes to communicate with:
- Crusher and mill drive systems.
- Conveyor belt tension sensors and emergency stop devices.
- Hoist control systems and load monitors.
- Water & Wastewater Treatment: Links AC 500 PLCs to PROFIBUS-enabled process equipment:
- Pump variable-frequency drives (VFDs) and flow meters.
- Chemical dosing pump controllers and pH analyzers.
- Valve actuators for filtration and sedimentation processes.
- Building Automation: Integrates with PROFIBUS-based systems in commercial/industrial facilities:
- HVAC control systems (chillers, air handlers, dampers).
- Lighting control panels and energy management devices.
- Fire safety systems (smoke detectors, alarm relays).
- Food & Beverage Processing: Connects to hygienic PROFIBUS devices in production lines:
- Mixer and blender speed controllers.
- Fill-level sensors and packaging machine actuators.
- CIP (Clean-in-Place) system control valves.
- PLC Compatibility: Use exclusively with ABB AC 500-S and AC 500-eCo PLC systems. Installation in non-AC 500 racks (e.g., Siemens S7, Rockwell ControlLogix) will cause backplane communication failure and damage the module.
- PROFIBUS Cable Compliance: Use only PROFIBUS-certified twisted-pair shielded cable (18~22 AWG, 100Ω impedance) compliant with EN 50170. Non-compliant cables cause signal degradation, data errors, or network failures—especially at high data rates (≥1.5Mbps).
- Termination Setup: Activate the built-in terminator only for modules at the physical end of a PROFIBUS segment. Mid-segment termination disrupts signal flow, while missing end termination creates reflections—both lead to communication drops.
- Grounding & Shielding: Ground the PROFIBUS cable shield at both ends (via shield clamps) and connect the module’s ground terminal to the AC 500 rack’s common ground (≤1Ω resistance). Poor grounding reduces noise immunity and increases susceptibility to EMI.
- Data Rate Matching: Ensure all devices on the PROFIBUS network use the same data rate (configured via Automation Builder). Mismatched rates cause communication failures—select rates based on network length (e.g., 1.5Mbps for 200m segments).
- Electrostatic Discharge (ESD) Protection: Wear an ESD wristband when handling the module or connecting/disconnecting the PROFIBUS cable. ESD can damage the module’s communication circuitry, leading to intermittent faults.
- Maintenance Checks: Inspect quarterly:
- Verify LED status (no red faults; DP LED blinking for active communication).
- Check cable connections for tightness and corrosion (clean with a dry cloth if needed).
- Use a PROFIBUS tester to verify signal quality (e.g., voltage levels, noise margin) and replace the module if signal degradation is detected
The structure and details of the product:

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