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The ABB DSTV110 is an industrial-grade compact connection unit engineered for streamlined wiring consolidation, signal distribution, and basic fault protection in ABB AC500 series PLC systems—specifically optimized for small-to-medium automation applications requiring reliable connectivity between low-power field devices (sensors, small actuators) and AC500 digital I/O modules. It functions as a "versatile wiring hub," centralizing 12-channel mixed digital I/O (8 inputs + 4 outputs), integrating passive noise filtering, and safeguarding against common wiring faults (short circuits, reverse polarity) in harsh industrial environments (light manufacturing, process control auxiliaries, building automation, and utility substation secondary monitoring). Designed to prioritize space efficiency, ease of installation, and cost-effectiveness, it balances functional simplicity, industrial durability, and seamless AC500 integration for targeted automation needs. Below is its detailed specification:
- Product Model: DSTV110
- Product Series: ABB AC500 Series Industrial Compact Connection Units (Small-Scale I/O Wiring Management)
- Core Function: Provides 12-channel mixed digital I/O (8 inputs + 4 outputs, fixed configuration); supports 24V DC signal transmission for low-power devices (≤300mA per output); integrates passive noise filtering and per-channel overcurrent protection; enables visual fault diagnostics via LEDs; supports DIN rail mounting; ensures stable signal transmission between field devices and AC500 digital I/O modules
- Electrical & Signal Specifications:
- Mechanical & Environmental Specifications:
- Compliance Specifications:
- Compact 12-Channel Mixed I/O (8 In + 4 Out): Consolidates 8 digital inputs and 4 digital outputs into a 75×55×16mm unit—saves 75% cabinet space vs. discrete terminal blocks; ideal for small automation systems (e.g., 4-sensor + 2-actuator packaging lines) or space-constrained enclosures (e.g., 19-inch 1U panels).
- Low-Power Output Capacity (300mA/Channel): Handles common low-power actuators (e.g., 24V DC indicator lights, 200mA small relays, 250mA micro-solenoids)—eliminates the need for external relays, reducing wiring complexity and component count for basic control tasks.
- Layered Fault Protection: Overcurrent fuses + ESD/reverse polarity/overvoltage safeguards—covers all common digital wiring faults (shorted sensors, incorrect polarity, electrostatic discharge); replaceable output fuses enable cost-effective repairs (no unit replacement needed for blown fuses).
- Simplified Installation & Diagnostics: Tool-less DIN rail mounting + channel-specific LEDs—installs in <1 minute (no brackets or specialized tools); green/red LEDs confirm normal operation or faults (e.g., red LED = overcurrent), allowing technicians to troubleshoot without multimeters.
- Industrial-Grade Reliability: UL 94 V0 flame-retardant housing + Class 2 conformal coating—withstands general industrial conditions (dust, non-corrosive moisture, temperature fluctuations) that damage unprotected units; -20℃~+65℃ operating range suits most indoor industrial and commercial environments.
- Seamless AC500 Integration: Optimized for ABB AC500 digital I/O modules (e.g., DSMB178 32-channel digital I/O)—connects directly via standard 24V DC wiring; no configuration or calibration needed; terminal spacing and labeling align with AC500 cabinet layouts, ensuring plug-and-play deployment.
- Cost-Effective Small-Scale Wiring: Delivers essential I/O consolidation and protection at a lower cost than high-density units—ideal for budget-conscious projects (e.g., startup manufacturing workshops, building automation sub-zones) that don’t require large I/O capacity.
- Light Manufacturing: Small-Line Automation:
- Electronics Bench-Top Assembly: Connects sensors/actuators for manual assembly stations—8 input channels handle 6 photoelectric sensors (PCB presence) + 2 limit switches (fixture alignment); 4 output channels control 3 indicator lights + 1 small relay (test fixture); compact design fits in workstation-mounted control boxes, reducing bench clutter.
- Small Packaging Machines: Centralizes wiring for basic packaging functions—8 input channels handle 5 photoeyes (package detection) + 3 limit switches (conveyor position); 4 output channels control 2 solenoid valves (sealing) + 2 conveyor relays; noise filtering prevents false triggers from conveyor motor interference.
- Process Control: Auxiliary Monitoring:
- Chemical Plant Auxiliary Tanks: Connects status sensors for non-critical tanks—8 input channels handle 6 float switches (tank fill/empty) + 2 temperature switches (heater status); 4 output channels control 2 pump relays + 2 alarm buzzers; reverse polarity protection prevents damage from incorrect sensor wiring (common during maintenance).
- Water Treatment Filtration Subsystems: Manages wiring for small filter units—8 input channels handle 5 pressure switches (filter clogging) + 3 flow switches (water flow); 4 output channels control 2 backwash valve relays + 2 fan relays; non-condensing humidity tolerance suits damp pump station environments.
- Building Automation: Commercial Space Controls:
- Office HVAC Zone Sub-Panels: Connects sensors for small HVAC zones—8 input channels handle 5 occupancy sensors + 3 temperature switches (zone comfort); 4 output channels control 2 damper actuators + 2 fan relays; compact design fits in wall-mounted electrical panels, avoiding the need for large control boxes.
- Retail Store Display Lighting: Manages digital controls for product displays—8 input channels handle 6 motion sensors (aisle traffic) + 2 light sensors (ambient light); 4 output channels control 4 display lighting relays; UL 94 V0 housing meets commercial building fire safety standards.
- Utility Substations: Secondary Monitoring:
- Small Power Substations: Connects auxiliary status devices—8 input channels handle 5 breaker position switches + 3 cooling fan status sensors; 4 output channels control 2 fan relays + 2 indicator lights; -20℃~+65℃ range suits outdoor substation cabinets; vibration resistance prevents terminal loosening from transformer operation.
- Solar PV Microgrids (100kW~500kW): Connects inverter auxiliary sensors—8 input channels handle 6 current switches (PV string status) + 2 voltage switches (DC bus); 4 output channels control 2 cooling fan relays + 2 status lights; EMC immunity resists interference from inverters, ensuring stable signal transmission.
The structure and details of the product:

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