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ABB DSTK176 Interface Cable 

1. Key Parameters

• Product Model: DSTK176
• Product Series: ABB AC500 Series Industrial High-Speed Shielded Interface Cables (High-Bandwidth Communication & Signal Integration)
• Core Function: Enables high-speed interconnection between AC500 PLCs (e.g., PM583-ETH CPU), remote I/O racks, Ethernet-based communication gateways, and high-speed sensors/actuators; transmits industrial Ethernet protocols (Profinet IRT, Ethernet/IP), low-voltage control signals (4-20mA, 0-10V), and 24V DC auxiliary power; provides enhanced EMI/RFI shielding; withstands industrial vibration, oil contamination, and temperature fluctuations; supports flexible routing in dense cabinets or field installations.
• Electrical & Signal Specifications:

  Parameter	Details	Performance Metrics
  Conductor Configuration	- Conductor Count: 8 cores (4 high-speed communication cores + 4 signal/power cores, tinned oxygen-free copper) - Conductor Gauge: - Communication cores: 24 AWG (0.25mm², twisted-pair for differential signaling) - Signal/power cores: 22 AWG (0.34mm²) - Conductor Stranding: 7 strands × 0.20mm (communication); 7 strands × 0.25mm (signal/power) - Insulation Material: Foam polyethylene (Foam PE) for communication cores (low capacitance); cross-linked polyethylene (XLPE) for signal/power cores; color-coded (communication: blue/white twisted pair, gray/purple twisted pair; power: red/black; signal: yellow/green)	4 twisted-pair communication cores enable high-speed differential signaling (Profinet IRT up to 1Gbps); Foam PE insulation minimizes capacitance (≤40pF/m) for low signal loss; 4 signal/power cores consolidate auxiliary power and control signals, reducing cable count by 50% vs. discrete wiring
  Shielding & Signal Integrity	- Shield Type: Triple-layer shielding (aluminum-polyester foil + 90% tinned copper braid + 26 AWG tinned copper drain wire) - Signal Attenuation: ≤0.15dB/m at 100MHz (Ethernet); ≤0.3dB/m at 1kHz (analog signals) - EMI/RFI Suppression: ≥55dB attenuation (10MHz~2GHz) - Impedance: 100Ω ±10% (communication twisted pairs, at 100MHz) - Delay Skew: ≤5ns/m (between twisted pairs, critical for high-speed Ethernet)	Triple-layer shielding blocks extreme EMI from high-frequency industrial equipment (e.g., servo drives, high-speed VFDs); 100Ω impedance matches Ethernet standards, ensuring no data packet loss at 1Gbps; low delay skew supports synchronized motion control (e.g., robotic workcells)

• Mechanical & Environmental Specifications:

  Parameter	Details	Performance Metrics
  Cable Construction	- Outer Sheath Material: Thermoplastic elastomer (TPE) with flame-retardant, oil-resistant, and UV-stabilized additives (UL 94 V0) - Sheath Color: Black (standard); gray (optional, for cleanroom environments) - Cable Diameter: 7.8mm ± 0.3mm - Flex Life: ≥300,000 cycles (per IEC 60228, 90mm bend radius) - Bend Radius: Static: 4× cable diameter (31.2mm); Dynamic: 8× cable diameter (62.4mm)	TPE sheath offers superior flexibility for tight cabinet routing; 300,000 flex cycles withstand high-frequency vibration (e.g., near high-speed conveyors); oil resistance (per IEC 60811-2-1) protects against contamination in manufacturing
  Environmental Ratings	- Operating Temperature Range: -40℃~+85℃ (-40℉~185℉) - Storage Temperature Range: -50℃~+95℃ (-58℉~203℉) - Moisture Resistance: IP67 rated (when used with M12 D-coded sealed connectors, per IEC 60529) - Chemical Resistance: Resistant to dilute acids, alkalis, industrial detergents, and mild solvents - UV Resistance: Passes 1000h UV exposure test (per ISO 4892-3)	-40℃~+85℃ range suits extreme environments (arctic substations, desert solar farms); IP67 rating enables use in damp field locations (e.g., water treatment sensor connections); UV resistance supports outdoor installations (e.g., solar inverter communication)

• Compliance Specifications:

  Parameter	Details	Performance Metrics
  Safety & Compliance	- Safety Standards: CE, UL 2556 (Industrial Ethernet Cables), CSA C22.2 No.210, IEC 61156-5 (Ethernet cables) - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances) - Low Smoke Zero Halogen (LSZH): Optional LSZH sheath available (for public areas, subway/tunnel automation)	UL 2556 certification ensures compliance with global Industrial Ethernet standards; flame-retardant TPE sheath meets fire safety requirements for dense control cabinets; RoHS compliance aligns with environmental regulations

2. Core Features

• High-Speed Ethernet Support (Up to 1Gbps): 4 twisted-pair communication cores with Foam PE insulation and 100Ω impedance—enables transmission of Profinet IRT, Ethernet/IP, and other industrial Ethernet protocols at speeds up to 1Gbps; low delay skew (≤5ns/m) ensures synchronized data transfer for motion control applications (e.g., robotic assembly lines with multiple axes).
• Triple-Layer EMI Shielding: Aluminum-polyester foil + 90% copper braid + dedicated drain wire—blocks high-frequency EMI from servo drives, high-speed VFDs, and radio-frequency interference (RFI); critical for maintaining error-free communication in noise-dense environments (e.g., semiconductor fabs, high-speed packaging lines) where signal distortion causes production downtime.
• Integrated Signal + Power + Communication: 8-core design combines high-speed Ethernet, 24V DC auxiliary power, and 4-20mA/0-10V control signals—eliminates the need for separate Ethernet, power, and signal cables, reducing cabinet clutter by 60% and installation time by 40% vs. discrete wiring.
• Ultra-Flexible & Durable TPE Sheath: Thermoplastic elastomer sheath offers 3x more flex cycles (300,000) than standard PVC cables—withstands repeated vibration and tight bending in dynamic applications (e.g., robotic arm tool changers, mobile conveyor systems); oil and UV resistance extends service life to 12+ years in harsh industrial and outdoor environments.
• Seamless AC500 Compatibility: Optimized for ABB AC500 PLCs (e.g., PM583-ETH), remote I/O units (DSRF182), and Ethernet gateways—matches connector pinouts for M12 D-coded (Profinet) and RJ45 (Ethernet/IP) connectors; no custom adapters required, ensuring plug-and-play integration into AC500-based automation networks.
• Environmental Versatility: IP67 moisture resistance (with sealed connectors) + optional LSZH sheath—adapts to diverse applications: IP67 for damp field installations (e.g., wastewater sensor communication), LSZH for public areas (e.g., subway station HVAC control) where low smoke/halogen release is critical; chemical resistance supports use in food processing (cleaning detergents) and pharmaceutical facilities.

3. Application Fields

• Manufacturing Automation: High-Speed Production Lines:
  • Automotive Body Shops: Connects AC500 PLCs to high-speed robotic welding cells—4 Ethernet cores transmit Profinet IRT data (robot position, weld timing) at 1Gbps; 2 power cores supply 24V DC to robot sensors; 2 signal cores carry 4-20mA current signals (weld gun pressure); triple shielding suppresses EMI from welding inverters, avoiding data latency.
  • Electronics High-Speed SMT Lines: Links AC500 PLCs to SMT placement machines and vision inspection systems—Ethernet cores transmit Ethernet/IP data (component placement coordinates) at 1Gbps; signal cores carry 0-10V vision camera focus signals; flexible TPE sheath routes through tight machine enclosures; oil resistance withstands SMT lubricants.
• Process Control: Smart Monitoring Systems:
  • Chemical Plants: Connects AC500 PLCs to remote analytical sensors (pH, conductivity)—Ethernet cores transmit real-time sensor data to the control room; power cores supply 24V DC to sensor amplifiers; IP67 rating with M12 connectors resists chemical vapors and dampness in reagent rooms; -40℃~+85℃ range suits temperature fluctuations.
  • Water Treatment Facilities: Links AC500 PLCs to ultrasonic flow meters and UV disinfection systems—Ethernet cores transmit Modbus TCP data (flow rates, UV intensity); signal cores carry 4-20mA level signals; TPE sheath’s chemical resistance withstands cleaning agents; UV resistance supports outdoor installation near treatment tanks.
• Energy & Utilities: Smart Grid & Renewables:
  • EHV Substations (500kV+): Connects AC500 PLCs to digital protective relays and SCADA gateways—Ethernet cores transmit IEC 61850 GOOSE messages (fault detection data) at 1Gbps; power cores supply 24V DC to relay auxiliaries; triple shielding blocks EMI from high-voltage switchgear; -40℃ low-temperature rating suits winter substation conditions.
  • Solar PV Plants (2GW+): Connects AC500 PLCs to string inverters and power optimizers—Ethernet cores transmit Profinet data (PV string current, power yield) to the central control system; power cores supply 24V DC to inverter sensors; UV-stabilized TPE sheath withstands desert sunlight; IP67 rating enables direct connection to outdoor inverters.
• Building Automation: Smart Infrastructure:
  • Subway Stations: Connects AC500 PLCs to platform screen doors and HVAC systems—optional LSZH sheath reduces smoke/halogen release in tunnels; Ethernet cores transmit Ethernet/IP data (door opening/closing signals); power cores supply 24V DC to occupancy sensors; flexible TPE sheath routes through narrow wall conduits.
  • Data Centers: Links AC500 PLCs to server rack PDU (Power Distribution Unit) monitors—Ethernet cores transmit SNMP data (power consumption); signal cores carry 0-10V temperature signals; flame-retardant TPE sheath meets data center fire safety codes; low capacitance ensures no Ethernet signal loss in long cable runs (up to 100m).

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