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ABB DSTK152 Interface Cable 

1. Key Parameters

• Product Model: DSTK152
• Product Series: ABB AC500 Series Industrial Shielded Interface Cables (Module-to-Module/Remote I/O Interconnection)
• Core Function: Enables interconnection between AC500 PLC modules (e.g., CPU, I/O modules), remote I/O units (e.g., DSRF182), and communication gateways; transmits digital/analog signals (4-20mA, 0-10V), 24V DC power, and industrial communication protocols; provides EMI/RFI shielding to suppress electrical interference; withstands industrial mechanical and environmental stress; supports flexible routing in control cabinets or field installations
• Electrical & Signal Specifications:

  Parameter	Details	Performance Metrics
  Conductor Configuration	- Conductor Count: 12 cores (8 signal/communication cores + 4 power cores, tinned copper) - Conductor Gauge: 24 AWG (0.25mm²) per signal/communication core; 22 AWG (0.34mm²) per power core - Conductor Stranding: 7 strands × 0.20mm (signal/communication); 7 strands × 0.25mm (power) - Insulation Material: Cross-linked polyethylene (XLPE), color-coded (signal: blue/white/gray/yellow; power: red/black/orange/brown)	12-core design consolidates signal, communication, and power transmission into a single cable—eliminates the need for separate cables, reducing cabinet clutter by 50% vs. discrete wiring; color-coding minimizes cross-connection errors during installation (critical for communication protocols)
  Shielding & Signal Integrity	- Shield Type: Triple-layer shielding (aluminum foil + tinned copper braid + drain wire, 90% coverage) - Shield Connection: 26 AWG tinned copper drain wire (for easy grounding) + copper braid termination lugs (optional) - Signal Attenuation: ≤0.3dB/m at 1kHz (analog signals); ≤0.1dB/m at 100kHz (digital/communication signals) - EMI/RFI Suppression: ≥50dB attenuation (10MHz~1GHz) - Capacitance: ≤50pF/m (core-to-core); ≤100pF/m (core-to-shield)	Triple-layer shielding blocks severe EMI from industrial sources (VFDs, high-voltage motors, welding machines) and RFI from radio frequencies—critical for communication protocols (e.g., Profinet) where signal distortion causes data loss; low capacitance avoids signal degradation in long cable runs (up to 100m for Modbus RTU)

• Mechanical & Environmental Specifications:

  Parameter	Details	Performance Metrics
  Cable Construction	- Outer Sheath Material: Thermoplastic elastomer (TPE) with flame-retardant additive (UL 94 V0) - Sheath Color: Black (standard); gray (optional, for food/pharmaceutical environments) - Cable Diameter: 9.2mm ± 0.3mm - Flex Life: ≥200,000 cycles (per IEC 60228, 120mm bend radius) - Bend Radius: Static: 5× cable diameter; Dynamic: 10× cable diameter	Flame-retardant TPE sheath offers superior flexibility and oil resistance vs. PVC; ≥200,000 flex cycles withstands vibration-induced movement (e.g., near industrial pumps or conveyors); TPE’s low-temperature flexibility prevents sheath cracking in cold environments
  Environmental Ratings	- Operating Temperature Range: -40℃~+85℃ (-40℉~185℉) - Storage Temperature Range: -50℃~+95℃ (-58℉~203℉) - Oil Resistance: Resistant to mineral oil, hydraulic oil, and synthetic oils (per IEC 60811-2-1) - Moisture Resistance: IP68 rated when used with sealed connectors (per IEC 60529) - Chemical Resistance: Resistant to dilute acids, alkalis, industrial detergents, and UV radiation	-40℃~+85℃ range suits extreme environments (arctic substations, desert solar farms); IP68 moisture resistance enables direct burial or submersion in damp field locations (e.g., wastewater treatment plants); UV resistance withstands outdoor exposure (e.g., solar farm inverter connections)

• Compliance Specifications:

  Parameter	Details	Performance Metrics
  Safety & Compliance	- Safety Standards: CE, UL 2556, CSA C22.2 No.210, IEC 60228 (conductor), IEC 60332-1 (flame retardancy) - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances) - Low Smoke Zero Halogen (LSZH): Optional LSZH sheath available (for public areas, subway/tunnel automation)	UL 2556/CSA certification ensures compliance with North American standards for industrial communication cables; flame-retardant design meets global fire safety requirements for dense control cabinets; RoHS compliance aligns with environmental regulations for hazardous substance limits

2. Core Features

• Triple-Layer Shielding (EMI/RFI Protection): Aluminum foil + 90% copper braid + drain wire—blocks severe electromagnetic interference from high-power industrial equipment (VFDs, motors) and radio-frequency interference; critical for communication protocols (e.g., Profinet, Modbus RTU) where data packet loss causes system downtime; drain wire with optional termination lugs simplifies proper grounding, maximizing shielding effectiveness.
• Integrated Signal + Power + Communication: 12-core design (8 signal/communication + 4 power cores)—combines three functions into one cable, reducing the number of cables in control cabinets by 60% vs. discrete wiring; dedicated communication cores support baud rates up to 115200 bps (Modbus RTU) or 1Gbps (Profinet), ensuring high-speed data transmission.
• Industrial-Grade TPE Sheath: Thermoplastic elastomer (TPE) sheath offers superior durability vs. PVC—resists oil, UV radiation, and mechanical abrasion; TPE’s flexibility enables tight routing in small cabinets (e.g., 19-inch 1U panels) while maintaining structural integrity in extreme temperatures (-40℃~+85℃); ideal for both indoor cabinet and outdoor field installations.
• Long-Distance & High-Flex Performance: Low signal attenuation (≤0.3dB/m at 1kHz) supports long cable runs (up to 100m for analog signals, 50m for Profinet); ≥200,000 flex cycles withstands repeated vibration or movement (e.g., robotic workcells, mobile equipment); resists conductor breakage and shield degradation, extending service life to 12+ years.
• Seamless AC500 Compatibility: Optimized for ABB AC500 PLC modules (e.g., PM583-ETH CPU, DSMB340 analog I/O), remote I/O units (e.g., DSRF182), and communication gateways—matches connector pinouts and voltage/current ratings of AC500 components; no need for custom adapters, ensuring plug-and-play interconnection for module-to-module or remote I/O links.
• Versatile Environmental Adaptability: Optional IP68 sealed use (with compatible M12 or D-Sub connectors) + LSZH sheath—adapts to diverse applications: IP68 for direct burial in outdoor solar farms, LSZH for public areas (e.g., subway station automation) where low smoke/halogen release is required; meets industry-specific safety standards.

3. Application Fields

• Manufacturing Automation: Remote I/O Interconnection:
  • Automotive Assembly Lines: Connects AC500 PLCs to remote I/O units (e.g., DSRF182) on robotic workcells—8 communication cores transmit Profinet data (robot position, part detection); 4 power cores supply 24V DC to remote sensors; triple shielding suppresses interference from welding robots, avoiding data packet loss.
  • Electronics SMT Factories: Links AC500 I/O modules to reflow oven control panels—8 signal cores carry 4-20mA temperature signals (4 zones) + 4 digital status signals; 4 power cores supply 24V DC to oven sensors; TPE sheath resists SMT machine lubricants and high-temperature exposure (up to 85℃).
• Process Control: Field-to-Cabinet Communication:
  • Chemical Plants: Connects AC500 PLCs to remote pressure transmitters in hazardous zones—8 communication cores transmit Modbus RTU data (pressure readings); 4 power cores supply 24V DC to transmitters; IP68 compatibility (with sealed connectors) resists moisture and chemical vapors in reagent rooms; -40℃~+85℃ range suits temperature fluctuations.
  • Water Treatment Facilities: Links AC500 PLCs to submersible level sensors via remote I/O—triple shielding suppresses interference from pump motors; TPE sheath’s oil resistance withstands hydraulic fluid leaks; IP68 rating enables direct burial in wet pump station trenches.
• Energy & Utilities: Substation Automation:
  • Power Substations (500kV+): Connects AC500 PLCs to transformer monitoring units—8 communication cores transmit Modbus data (temperature, current); 4 power cores supply 24V DC to RTD sensors; triple shielding resists interference from high-voltage switchgear; -40℃ low-temperature rating suits outdoor substation winters.
  • Solar PV Plants (2GW+): Links AC500 PLCs to inverter clusters via remote I/O—8 communication cores transmit Profinet data (inverter output, string current); 4 power cores supply 24V DC to inverter sensors; UV-resistant TPE sheath withstands desert sunlight; low capacitance supports 100m cable runs between inverters and control cabinets.
• Building Automation: Public Area Wiring:
  • Subway Stations: Connects AC500 PLCs to HVAC and security remote I/O units—optional LSZH sheath reduces smoke/halogen release in case of fire; 8 communication cores transmit Modbus RTU data (occupancy, temperature); 4 power cores supply 24V DC to sensors; TPE flexibility fits through narrow wall conduits.
  • Hospitals: Links AC500 PLCs to medical equipment status monitors—oil/chemical resistance withstands cleaning detergents; low noise transmission ensures accurate data for equipment monitoring; flame-retardant sheath meets hospital fire safety codes.

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