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The ABB DSSS170 is an industrial-grade diode unit engineered for reliable reverse polarity protection, freewheeling, and circuit isolation in ABB AC500 series PLC systems and industrial automation networks—specifically optimized for applications requiring robust diode-based protection against electrical faults (e.g., reverse voltage spikes, inductive load kickbacks) in harsh industrial environments (manufacturing plants, process control facilities, utility substations, and renewable energy sites). It functions as a "circuit safeguard," leveraging high-power diodes to prevent reverse current flow, suppress voltage transients from inductive loads (e.g., motors, solenoids), and isolate sensitive components from electrical anomalies. Designed to withstand high current/voltage ratings and extreme operating conditions, it balances durability, simplicity, and seamless integration for mission-critical circuit protection scenarios. Below is its detailed specification:
- Product Model: DSSS170
- Product Series: ABB AC500 Series Industrial Diode Units (Circuit Protection & Isolation)
- Core Function: Provides reverse polarity protection for DC circuits; suppresses inductive load voltage transients (freewheeling); enables one-way current flow to isolate sensitive components; protects AC500 PLC I/O modules, power supplies, and field devices from reverse voltage/current damage; supports DIN rail mounting for industrial cabinet integration
- Electrical Specifications:
- Mechanical & Environmental Specifications:
- Compliance Specifications:
- High-Current Reverse Polarity Protection: 40A continuous current capacity (2× 20A diodes in parallel)—protects high-load DC circuits (e.g., 24V DC motors, large solenoids) from reverse polarity damage (common in battery wiring or power supply swaps); ≤1μA reverse leakage current minimizes power waste in standby mode.
- Inductive Transient Suppression (Freewheeling): Absorbs voltage kickbacks from inductive loads (e.g., motor windings, solenoid coils) during shutdown—prevents transient spikes (up to 100V) from damaging AC500 PLC I/O modules (e.g., DSMB178 digital outputs) or power supplies (e.g., DSSA165); eliminates the need for separate freewheeling diodes for each load.
- One-Way Circuit Isolation: Enforces unidirectional current flow—isolates sensitive downstream components (e.g., AC500 analog I/O modules, precision sensors) from upstream voltage anomalies (e.g., battery overcharge, power supply fluctuations); prevents backfeeding from backup systems (e.g., batteries) into mains-powered circuits.
- Industrial-Grade Durability: UL 94 V0 flame-retardant housing + -40℃~+85℃ operating range—withstands extreme temperatures, humidity, and vibration in harsh industrial environments; hermetically sealed diodes resist dust, moisture, and chemical exposure (e.g., oil mist in manufacturing), extending service life to 10+ years.
- Efficient Heat Dissipation: Aluminum insert in the housing—enhances passive heat dissipation for high-current operation (40A continuous); avoids overheating (critical for diode reliability, as excess heat degrades reverse voltage ratings); eliminates the need for active cooling (fans), reducing maintenance needs.
- Simplified Installation & Troubleshooting: Tool-less DIN rail mounting + 2-color LEDs—installs in <1 minute (no custom brackets); green LEDs confirm forward current flow, enabling technicians to quickly verify correct wiring (e.g., no reverse polarity) without multimeters; standard terminal blocks accept 10AWG~14AWG wires for high-current connections.
- Seamless AC500 Integration: Designed for compatibility with AC500 PLC systems, power supplies, and I/O modules—connects between DC power sources (e.g., DSSA165) and loads (e.g., DSMB-controlled actuators); no configuration or calibration required, ensuring plug-and-play deployment in automation networks.
- Manufacturing Automation: Motor/Solenoid Protection:
- Automotive Assembly Lines: Protects AC500 I/O modules from inductive transients—installed between DSMB178 digital outputs and 24V DC robotic gripper motors; freewheeling function absorbs voltage kickbacks during motor shutdown, preventing damage to PLC output channels; 40A capacity covers high-torque gripper loads.
- Electronics SMT Factories: Provides reverse polarity protection for 24V DC conveyor motors—blocks reverse current if power supply wiring is reversed (common during maintenance); aluminum insert dissipates heat from 20A continuous motor current; LEDs confirm correct current flow, reducing troubleshooting time.
- Process Control: Valve & Pump Protection:
- Chemical Plants: Suppresses inductive transients from 24V DC solenoid valves (reactor control)—prevents voltage spikes from damaging AC500 analog I/O modules (e.g., DSMB340) that monitor reactor pressure; -40℃~+85℃ range suits unconditioned control rooms near reactors; condensing humidity tolerance avoids diode degradation in damp areas.
- Water Treatment Facilities: Protects 48V DC submersible pump circuits—reverse polarity protection prevents damage if pump wiring is reversed; 40A capacity handles pump startup current (up to 30A); EMC immunity resists interference from variable-speed drives (VFDs) in pump stations.
- Energy & Utilities: Battery & Inverter Protection:
- Power Substations: Isolates AC500 PLC backup battery circuits—prevents backfeeding from 24V DC batteries into mains-powered AC500 systems; reverse polarity protection avoids damage if battery cables are connected incorrectly; 100V reverse rating withstands substation voltage transients.
- Solar PV Plants: Protects 48V DC inverter auxiliary circuits—freewheeling function absorbs transients from inverter cooling fans; aluminum insert dissipates heat from 15A continuous fan current; -40℃~+85℃ range suits desert solar farm enclosures.
- Transportation: Mobile Equipment Protection:
- Railway Signaling: Protects 24V DC signal solenoid circuits—reverse polarity protection prevents damage from incorrect battery wiring; vibration resistance (1.5g) withstands train-induced shocks; LEDs confirm signal solenoid current flow, aiding in remote troubleshooting.
- Electric Vehicle (EV) Charging Stations: Isolates AC500 PLC control circuits from 48V DC charger power—prevents voltage anomalies from chargers damaging PLC I/O modules; 40A capacity covers high-current auxiliary loads (e.g., charging cable locks); flame-retardant housing meets EV safety standards.

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