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The ABB DSSB170 is an industrial-grade ultra-high-power isolated DC/DC converter engineered for stable, high-efficiency voltage conversion and robust galvanic isolation in large-scale ABB AC500 Premium series PLC systems and industrial automation networks—specifically optimized for applications requiring extreme output power (200W) and flexible voltage adaptation between 24V/48V DC input and 12V/24V/48V DC output (e.g., powering multi-rack PLC systems, high-current industrial actuators, or distributed I/O hubs in heavy manufacturing, process control plants, and utility substations). It functions as a "high-capacity power backbone with isolation," converting input DC voltage to a precisely regulated output while eliminating ground loops, suppressing electromagnetic interference (EMI), and protecting sensitive equipment from voltage transients. Designed to deliver reliable performance in harsh industrial environments, it balances ultra-high power density, durability, and seamless integration for mission-critical power distribution scenarios. Below is its detailed specification:
- Product Model: DSSB170
- Product Series: ABB AC500 Premium Series Industrial Ultra-High-Power Isolated DC/DC Converters (200W Voltage Conversion)
- Core Function: Converts 24V/48V DC input to 12V/24V/48V DC regulated output (configurable); provides 3kV AC galvanic isolation between input and output; suppresses EMI/EMC interference; offers multi-layer protection (overvoltage/overcurrent/short-circuit/overtemperature/overpower); powers ultra-high-load AC500 systems (multi-rack PLCs, high-power actuators); supports DIN rail mounting for industrial cabinet integration
- Electrical Conversion Specifications:
- Mechanical & Environmental Specifications:
- Protection & Compliance Specifications:
- Ultra-High Power Density (200W): Delivers 200W continuous output in a compact DIN rail form—powers multi-rack AC500 Premium systems (2× DSPC172 processors + 15× DSMB I/O modules) or high-current loads (48V 4.2A hydraulic actuators); eliminates the need for multiple low-power converters, reducing cabinet space by 70% and simplifying power distribution.
- 3kV AC Galvanic Isolation: Industry-leading input-output isolation—blocks ground loops in large-scale automation networks (e.g., 48V plant mains vs. 24V PLC circuits), eliminating digital communication drops (PROFINET IO IRT) and analog signal distortion (e.g., ±0.01% error for pressure transmitters); 500MΩ insulation resistance ensures long-term reliability.
- Ultra-Precise Voltage Regulation: ±0.2% line regulation + ±0.5% load regulation + ≤15mVpp ripple—ensures stable power for sensitive AC500 Premium components (e.g., DSPB112 signal processing modules, 12V laser profilometers); critical for precision applications (semiconductor wafer etching, robotic assembly with ±0.01mm accuracy).
- Extreme EMC Immunity & Suppression: Triple-stage LC filter + shielded transformer + ferrite beads—complies with EN 61000-6-2 Level 4+ immunity (withstands the harshest industrial noise) and EN 61000-6-3 Class A emission (avoids interfering with high-power equipment); ideal for installation near welding machines, VFDs, or EHV substation switchgear.
- Industrial-Grade Thermal Design: Die-cast aluminum housing + optimized heat dissipation fins—passive cooling handles 200W output at 80℃ without fans (eliminates 30% of typical converter failure points); 95℃ thermal shutdown prevents damage in extreme environments (e.g., desert solar plant cabinets, underground mine control rooms).
- Comprehensive Fault Resilience: Multi-layer protection (overvoltage/overcurrent/short-circuit/overtemperature/overpower)—covers all common industrial faults (input voltage spikes, shorted actuators, extreme overloads); latching protection for critical faults (overvoltage/overpower) ensures safe operation, while hiccup-mode protection auto-recovers from temporary issues (e.g., momentary sensor short circuits).
- Seamless AC500 Premium Integration: Plug-and-play DIN rail mounting + high-current terminal blocks—accepts 8AWG (8.4mm²) copper cables for 16.7A (12V) output; auto-detected by ABB Automation Builder for software-based voltage calibration; compatible with all AC500 Premium processors, DSRF160 mainframes, and ABB DSSA200 power supplies.
- Heavy Manufacturing: Multi-Rack PLC Power:
- Automotive Mega-Plants: Converts 48V DC factory mains to 24V DC for AC500 Premium multi-rack systems (2× DSPC172 processors + 15× DSMB I/O modules + 2× DSRF182 I/O frames)—200W output powers the entire setup; 3kV isolation prevents ground loops between welding zones and PLCs; low ripple ensures robotic welding accuracy (±0.01mm bead placement).
- Aerospace Component Factories: Adapts 24V DC cleanroom power to 12V DC for precision machining sensors and 48V DC for high-torque robotic arms—200W output handles concurrent operation of 2 robots + 10 sensors; ultra-precise regulation avoids machining errors (±0.005mm for turbine blades); EMC suppression complies with aerospace manufacturing standards.
- Process Control: Hazardous Area High-Power:
- Chemical Complexes: Converts 48V DC DCS power to 24V DC for AC500 Premium reactor control racks (1× DSPC172 + 8× DSMX SIL 3 safety modules + 4× high-power valve actuators)—200W output powers safety-critical systems; 3kV isolation prevents ground loops with corrosive process sensors; condensing humidity tolerance suits damp reactor control rooms.
- Oil Refineries: Converts 24V DC substation power to 48V DC for pipeline pump controllers (4.2A per pump)—-35℃~+80℃ range suits outdoor substation cabinets; vibration resistance (2g) withstands pump-induced shocks; short-circuit protection avoids damage from rodent-chewed wiring in remote pipeline stations.
- Energy & Utilities: Critical Infrastructure:
- EHV Substations (765kV+): Converts 48V DC battery power to 24V DC for AC500 Premium auxiliary control systems (switchgear, transformer cooling, battery chargers)—200W output powers 3× DSPC172 processors + 12× DSMB I/O modules; 3kV isolation blocks ground loops between substation battery banks and PLCs; Level 4+ EMC immunity resists noise from high-voltage switchgear.
- Solar PV Plants (2GW+): Adapts 48V DC inverter power to 24V DC for AC500 Premium DSRF160 mainframes (16× DSRF180A remote I/O modules)—200W output powers the entire mainframe; wide input range (33.6V~62.4V) handles variable inverter output during cloudy conditions; passive cooling avoids fan clogging from desert dust.
- Mining & Resources: Extreme Environment Power:
- Underground Mines: Converts 24V DC mine power to 48V DC for crusher control systems and 12V DC for gas detection sensors—-35℃~+80℃ range suits deep mine temperatures; condensing humidity tolerance eliminates dehumidifiers; 50g shock resistance survives mine blast-induced vibrations.
- Metal Smelters: Powers AC500 Premium systems for furnace temperature control—200W output supplies 1× DSPC172 processor + 6× DSMB analog I/O modules (tracking furnace temperature) + 2× high-power cooling fan controllers; 95℃ thermal shutdown protects against furnace-proximal heat.

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