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ABB DSRF182 I/O Device Frame  

1. Key Parameters

• Product Model: DSRF182
• Product Series: ABB AC500 Series Industrial I/O Device Frames (Modular Distributed I/O Hubs)
• Core Function: Provides 8 standardized slots for ABB distributed I/O modules (e.g., DSRF180A, DSRF180M); distributes centralized power to installed modules; enables high-speed communication via PROFINET IO RT/Modbus TCP; supports hot-swap of I/O modules for maintenance; offers structural reinforcement for modular I/O systems; ensures EMI shielding and environmental protection for integrated modules
• Mechanical & Dimensional Specifications:

  Parameter	Details	Performance Metrics
  Mechanical Design	- Dimensions: 482.6mm (W, 19-inch rack-mount) × 88mm (H, 2U) × 200mm (D) - Slot Configuration: 8 standard slots for ABB distributed I/O modules (single-width modules, max 100mm depth) - Mounting Type: 19-inch rack-mount (EIA-310 standard) or wall-mount (via optional bracket) - Housing Material: Cold-rolled steel (1.2mm thickness) with electrostatic powder coating (RAL 7035, light gray) - Weight: Approximately 3.2kg (empty); max 6.5kg (fully loaded with 8 modules)	2U 19-inch design fits standard industrial racks; 8 slots support flexible I/O configurations (e.g., 4 digital input + 2 analog output + 2 specialty modules); steel housing provides structural rigidity to prevent module dislodgment

• Power Distribution Specifications:

  Parameter	Details	Performance Metrics
  Power Input	- Voltage Range: 24V DC ±10% (18V~28V DC) or 48V DC ±10% (43V~53V DC) (dual-range compatible) - Input Current: Max 20A (total system load) - Redundancy Support: 2 independent power input terminals (for 1+1 power redundancy) - Power Protection: Overvoltage (32V DC/58V DC cutoff); overcurrent (25A auto-reset); reverse polarity (fuse-protected); short-circuit protection (current limiting)	Dual-range input adapts to diverse industrial power systems; 1+1 redundancy ensures 99.99% power availability for critical I/O modules; 20A capacity powers 8 high-load modules (e.g., 8× 2.5A analog output modules)
  Power Distribution to Modules	- Output Voltage: 5V DC (regulated, ±3% tolerance) + 24V DC (pass-through for sensor power) - Max Output Current per Slot: 3A (5V DC) + 5A (24V DC pass-through) - Total System Power Budget: 100W (5V DC × 20A) - Power Monitoring: Slot-level current sensing (via ABB Automation Builder; real-time data logging)	Regulated 5V DC powers I/O module electronics; 24V DC pass-through eliminates separate sensor power supplies; slot-level monitoring alerts to overloads (e.g., shorted sensor wiring) before module damage

• Communication Specifications:

  Parameter	Details	Performance Metrics
  Communication Protocols	- Primary: PROFINET IO RT (10/100/1000 Mbps Ethernet) - Secondary: Modbus TCP (10/100/1000 Mbps Ethernet, fallback) - Protocol Switching: Automatic (switches to Modbus TCP if PROFINET fails) - Connection Count: Up to 16 concurrent TCP/IP connections	PROFINET IO RT ensures <5ms data refresh with AC500 PLCs; automatic fallback prevents communication loss in remote distributed I/O nodes; Gigabit Ethernet supports high-volume I/O data (e.g., 8 modules × 32 channels)
  Communication Ports	- 2× 10/100/1000 Mbps Ethernet ports (RJ45, supports daisy-chain/ring topology) - 1× RS-485 port (for legacy Modbus RTU devices, up to 115.2kbps) - Link Detection: Auto-MDI/MDI-X (no crossover cable needed) - Cable Distance: Up to 100m (CAT5e/CAT6 for Ethernet); up to 1200m (twisted pair for RS-485)	Daisy-chain/ring topology reduces Ethernet switch costs; 100m Ethernet distance covers large facility areas (e.g., factory floors, substation yards); RS-485 port integrates legacy sensors without gateways

• Environmental & Protective Specifications:

  Parameter	Details	Performance Metrics
  Environmental Ratings	- Operating Temperature Range: -25℃~+70℃ (-13℉~158℉) - Storage Temperature Range: -40℃~+85℃ (-40℉~185℉) - Humidity Tolerance: 5%~95% RH (non-condensing, 40℃) - Ingress Protection (IP): IP20 (front panel; protects against finger contact and large dust particles) - Vibration Resistance: 10~500Hz, 0.8g acceleration (IEC 60068-2-6) - Shock Resistance: 15g (11ms half-sine, IEC 60068-2-27) - EMC Compliance: EN 61000-6-2 (immunity: Level 3); EN 61000-6-3 (emission: Class B)	IP20 rating meets rack-mounted safety standards; -25℃~+70℃ range suits unconditioned industrial racks; vibration resistance prevents loose module connections in high-motion environments (e.g., near conveyors)

• Compliance Specifications:

  Parameter	Details	Performance Metrics
  Safety & Compliance	- Safety Standards: CE, UL 508, CSA C22.2 No.14, IEC 61131-2 - Flame Retardancy: Housing (UL 94 V0); internal wiring (UL 1015, 105℃) - RoHS Compliance: EU RoHS 2.0 (Restriction of Hazardous Substances) - EMC Standards: IEC 61000-6-2 (immunity), IEC 61000-6-3 (emission)	UL 508/CSA certification ensures compliance with North American industrial safety requirements; flame-retardant design reduces fire risk in dense rack configurations

2. Core Features

• Modular 8-Slot Configuration: 8 standardized slots for ABB distributed I/O modules—supports flexible I/O combinations (e.g., 4× DSRF180M digital input + 2× DSMB340 analog output + 2× DSPB112 signal processing modules), adapting to diverse application needs (e.g., manufacturing line monitoring, process control auxiliary systems); eliminates the need for multiple small I/O enclosures.
• Dual-Range Redundant Power: 24V/48V dual-input + 1+1 power redundancy—adapts to global industrial power systems; redundant inputs ensure no power interruption to I/O modules if one supply fails, critical for mission-critical processes (e.g., chemical batch production, power substation control).
• Dual-Protocol Gigabit Communication: PROFINET IO RT + Modbus TCP with automatic fallback—Gigabit Ethernet enables high-speed data transmission (≤5ms refresh) for 8 modules; automatic protocol switching prevents communication loss in unstable networks (e.g., remote distributed I/O nodes), avoiding downtime from network faults.
• Hot-Swap Module Support: Tool-less module installation/removal with hot-swap capability—enables replacement of faulty I/O modules without shutting down the entire system, minimizing downtime for critical processes (e.g., automotive assembly lines); slot-level power isolation prevents voltage spikes during module swaps.
• Integrated Sensor Power: 24V DC pass-through to modules—eliminates separate power supplies for field sensors (e.g., 24V DC photoelectric switches, pressure transmitters), reducing wiring complexity and system cost; 5A per-slot capacity supports high-density sensor clusters (e.g., 1 slot = 20 sensors).
• Industrial-Grade Structural & EMI Protection: 1.2mm steel housing + EMI shielding—provides physical protection for I/O modules against accidental impacts and industrial debris; EMI shielding reduces interference from external equipment (e.g., VFDs, welding machines), ensuring stable signal acquisition (e.g., no false triggers from analog sensors).
• Seamless AC500 Integration: Auto-detection of ABB I/O modules via Automation Builder—no manual configuration required; integrates with AC500 PLCs and ABB Ability™ platform for remote monitoring (power status, module health); reduces setup time by 60% vs. third-party modular I/O frames.

3. Application Fields

• Manufacturing Automation: Distributed Line Control:
  • Automotive Mega-Plants: Serves as a distributed I/O hub for 2 assembly line zones—8 slots house 4× DSRF180M digital input modules (monitoring 128 part presence sensors), 2× DSMB340 analog output modules (controlling robot gripper pressure), and 2× DSPB112 signal boards (processing encoder feedback); Gigabit PROFINET ensures <5ms synchronization with the central AC500 PLC, avoiding production delays.
  • Electronics SMT Factories: Supports modular I/O for 4 SMT lines—8 slots accommodate 3× DSRF180A digital I/O modules (controlling feeder locks and conveyor brakes), 3× DSMB340 analog input modules (tracking reflow oven temperature), and 2× DSRB110 slot fillers; 24V pass-through powers 100+ 24V DC sensors, reducing wiring by 40%.
• Process Control: Remote Auxiliary Systems:
  • Chemical Complexes: Functions as a distributed I/O frame for 2 reactor auxiliary systems—8 slots hold 4× DSRF180M digital input modules (monitoring valve position and pressure switches), 2× DSMB340 analog output modules (controlling chemical dosing pumps), and 2× DSPB112 signal boards (analyzing flow meter data); redundant power ensures no data loss during primary power supply maintenance.
  • Water Treatment Plants: Supports modular I/O for 3 filtration units—8 slots include 3× DSRF180A digital I/O modules (controlling backwash pumps and solenoid valves), 3× DSMB340 analog input modules (measuring turbidity and pH), and 2× DSRB110 fillers; Modbus TCP fallback ensures communication during PROFINET network upgrades, avoiding untreated water bypasses.
• Energy & Utilities: Substation Automation:
  • High-Voltage Substations: Serves as a distributed I/O hub for auxiliary equipment—8 slots house 4× DSRF180M digital input modules (monitoring breaker status and cooling fan operation), 2× DSMB340 analog input modules (tracking transformer temperature and voltage), and 2× DSPB112 signal boards (processing current transformer data); EMI shielding resists interference from high-voltage switchgear, ensuring accurate data acquisition.
  • Wind Farms (500MW+): Supports modular I/O for 10 turbine auxiliary systems—8 slots accommodate 5× DSRF180A digital I/O modules (controlling turbine yaw brakes and door interlocks), 2× DSMB340 analog input modules (monitoring gearbox oil temperature), and 1× DSPB112 signal board (processing wind speed data); daisy-chain Ethernet connects 10 DSRF182 frames across the farm, reducing switch costs.
• Logistics & Warehousing: Conveyor Networks:
  • Distribution Centers: Functions as a modular I/O hub for 8 conveyor lanes—8 slots hold 6× DSRF180A digital I/O modules (monitoring package jams and lane diverters) and 2× DSRB110 fillers; 24V pass-through powers 120+ photoelectric sensors; hot-swap support enables module replacement during peak operation, avoiding delivery delays

The structure and details of the product：

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