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ABB DSPB120 Display Processor Board  

1. Key Parameters

• Product Model: DSPB120
• Product Series: ABB AC500 Series Industrial Display Processor Boards (HMI Drive & Data Visualization)
• Core Function: Processes PLC process data for HMI display; drives industrial touchscreens/panels (up to 10-inch); supports real-time data refresh and operator input feedback; communicates with AC500 PLC core and external HMI devices; provides display fault diagnostics and screen protection
• Processor & Display Control Specifications:

  Parameter	Details	Performance Metrics
  Display Processor	- Type: 32-bit ARM Cortex-A7 (single-core, 800MHz) - Graphics Acceleration: Integrated 2D GPU (supports anti-aliasing, alpha blending) - Max Display Resolution: 1280×800 (WXGA, for 10-inch panels); 800×480 (WVGA, for 7-inch panels) - Data Refresh Rate: Up to 30fps (full-screen dynamic data); 100ms (critical parameter update)	800MHz processor + 2D GPU ensures smooth display of dynamic data (e.g., real-time trend charts, animation); 100ms critical parameter refresh meets operator response needs for time-sensitive processes
  Memory for Display	- RAM: 512MB DDR3 (for graphics buffering, data caching) - Flash Memory: 4MB (for display firmware, default HMI templates) - External Storage: Supports microSD card (up to 32GB, for custom HMI projects, log files)	512MB RAM prevents screen lag when displaying multi-page HMI interfaces; microSD support enables easy deployment of custom HMI projects across multiple machines

• Communication & HMI Interface Specifications:

  Parameter	Details	Performance Metrics
  Built-In Communication Ports	- PLC Backplane: ABB AC500 Local Bus (100Mbps, for data exchange with CPU board) - Industrial Ethernet: 1× 10/100 Mbps (Modbus TCP, for connecting external HMI panels) - Display Interface: 1× LVDS (for direct connection to 7/10-inch industrial touchscreens); 1× HDMI (v1.4, for external monitors) - Touchscreen Support: Capacitive/resistive (I2C interface, 5-point touch for capacitive)	LVDS interface enables direct drive of industrial touchscreens (reducing wiring); HDMI supports external monitoring (e.g., workshop control room displays); Modbus TCP connects to remote HMI panels
  HMI Software Compatibility	- Supported Tools: ABB Panel Builder 800 (for HMI project design) - Compatible HMI Panels: ABB CP600 series (7/10-inch); third-party industrial panels (via HDMI/LVDS) - Supported Widgets: Real-time gauges, trend charts, alarm lists, button controls, data input fields	ABB Panel Builder 800 provides pre-built industrial widgets (e.g., motor status indicators, pressure gauges) to reduce HMI development time by 40%

• Mechanical & Environmental Specifications:

  Parameter	Details	Performance Metrics
  Mechanical Design	- Dimensions: 100mm (W) × 160mm (H) × 32mm (D) - Mounting Type: ABB AC500 PLC backplane (slot-mounted, tool-less) - Housing Material: EMI-shielded FR4 circuit board with conformal coating (IPC-CC-830) - Weight: Approximately 130g - Indicators: 2× display status LEDs (power/refresh); 2× communication LEDs (backplane/Ethernet)	Conformal coating protects against dust/moisture in factory environments; EMI shielding reduces interference from nearby VFDs/motors; slot-mounted design fits standard AC500 PLC enclosures
  Environmental Ratings	- Operating Temperature Range: -25℃~+70℃ (-13℉~158℉) - Storage Temperature Range: -40℃~+85℃ (-40℉~185℉) - Humidity Tolerance: 5%~95% RH (non-condensing, 40℃) - Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6) - Shock Resistance: 20g (11ms half-sine, IEC 60068-2-27) - EMC Compliance: EN 61000-6-2 (immunity: Level 3); EN 61000-6-3 (emission: Class B)	Wide temperature range suits unconditioned industrial spaces (e.g., factory floors, outdoor pump stations); Level 3 EMC immunity ensures stable display even in noisy electrical environments

• Electrical & Compliance Specifications:

  Parameter	Details	Performance Metrics
  Electrical Ratings	- Power Supply: 5V DC (from AC500 backplane, 2A max) - Power Consumption: 4W (active, full-screen display); 1.2W (standby, screen off) - Protection: Overcurrent (2.5A auto-reset); over-temperature (75℃ thermal shutdown); reverse polarity (backplane power)	Low standby power reduces energy consumption when HMI is not in use; over-temperature protection prevents damage during extended high-load display (e.g., 24/7 trend chart monitoring)
  Compliance Standards: CE, UL 508, CSA C22.2 No.14, IEC 61131-2 (industrial control), IEC 61000-6-2 (EMC), RoHS, ISO 9001

2. Core Features

• High-Performance Display Processing: 800MHz ARM Cortex-A7 + 2D GPU—delivers smooth 30fps full-screen dynamic display (e.g., real-time production line animations, rotating machine status indicators) without lag, outperforming basic HMI controllers by 2~3x in refresh speed.
• Multi-Interface HMI Support: LVDS (direct touchscreen drive) + HDMI (external monitor) + Modbus TCP (remote panels)—adapts to diverse deployment scenarios (e.g., machine-mounted 7-inch touchscreens, control room 24-inch HDMI monitors, remote 10-inch CP600 panels), eliminating the need for separate display controllers.
• Seamless AC500 Integration: 100Mbps AC500 Local Bus connection—enables low-latency data exchange (≤50μs) with the PLC core, ensuring HMI parameters (e.g., pressure, temperature) are always in sync with real-time process data; no external wiring required for PLC-HMI communication.
• Industrial-Grade Reliability: Conformal coating, EMI shielding, and -25℃~+70℃ operating range—withstands factory hazards (dust, moisture, vibration) that disrupt consumer-grade display boards; ensures 5+ years of reliable operation in harsh conditions.
• Simplified HMI Development: Compatibility with ABB Panel Builder 800—provides pre-built industrial widgets (gauges, trend charts, alarm lists) and drag-and-drop design, reducing HMI project development time from weeks to days for typical applications.
• Energy-Efficient Operation: Low 4W active power and 1.2W standby power—reduces energy costs for 24/7 operation (e.g., $5~$10 annual savings per unit vs. high-power display controllers); auto-screen-off standby mode further cuts consumption during idle periods.

3. Application Fields

• Industrial HMI Control: Machine-Mounted Display Systems:
  • Manufacturing Line HMI: Drives 7-inch resistive touchscreens for automotive component assembly lines—displays real-time station status (e.g., "Part Ready," "Welding Complete"), operator input buttons (e.g., "Start," "Stop"), and alarm pop-ups; LVDS interface eliminates signal loss from long cables.
  • Machine Tool HMI: Controls 10-inch capacitive touchscreens for CNC lathes—shows spindle speed, cutting depth, and tool life data via ABB Panel Builder 800 gauges; HDMI output connects to a control room monitor for supervisor oversight.
• Process Visualization: Real-Time Data Monitoring:
  • Chemical Process HMI: Displays dynamic trend charts (temperature, pressure, chemical concentration) for reactor systems—30fps refresh ensures operators track subtle process changes (e.g., 0.1℃ temperature spikes); alarm lists highlight over-limit conditions in red.
  • Water Treatment HMI: Visualizes pump status, flow rates, and filter pressure for municipal water plants—custom HMI templates (stored on microSD) show pipe flow animations; Modbus TCP connects to a remote CP600 panel for on-site operator control.
• Equipment Status Monitoring: Factory Floor Oversight:
  • Conveyor System HMI: Drives a 7-inch touchscreen mounted on conveyor control cabinets—shows belt speed, sensor status (e.g., "Pallet Detected"), and maintenance alerts (e.g., "Motor Bearing Temp High"); touch input allows operators to adjust speed without opening the cabinet.
  • Robot Cell HMI: Displays robotic arm position, payload, and error codes for automotive welding cells—HDMI output feeds a 24-inch control room monitor; real-time animation helps supervisors identify coordination issues between robots.
• Remote & Maintenance Interfaces:
  • Outdoor Pump Station HMI: Controls a weatherproof 10-inch touchscreen for remote water booster pumps—conformal coating resists rain/moisture; low-temperature operation (-25℃) ensures display functionality in winter; microSD stores maintenance logs for technician review.
  • Legacy Equipment Retrofit: Adds HMI functionality to older ABB S400 PLC-controlled machines—connects via Modbus TCP to the DSPB120, then drives a new 7-inch panel; replaces outdated LED/LCD indicators with intuitive touch controls, improving operator efficiency.

The structure and details of the product：

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