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The ABB DSMC112 57360001-HC is a high-performance industrial controller module engineered for core control, real-time data processing, and seamless coordination of distributed automation systems—specifically optimized for applications requiring precise, reliable control of complex processes (e.g., manufacturing production lines, chemical reactors, energy grids, and infrastructure monitoring). It functions as a "distributed control core," executing IEC 61131-3 standard control programs, integrating with distributed I/O modules (e.g., ABB DSMB series), and communicating with upper-level systems (SCADA/DCS) via industrial protocols. Designed to withstand harsh industrial environments and ensure high availability, it balances processing power, modularity, and safety for mission-critical automation scenarios. Below is its detailed specification:
- Product Model: DSMC112 57360001-HC
- Product Series: ABB DSM Series Industrial Controller Modules (Distributed Automation Core)
- Core Function: Executes IEC 61131-3 control programs (LD/FBD/ST/IL/CFC); coordinates distributed I/O modules; processes real-time field data; communicates with SCADA/DCS via multi-protocols; supports redundancy for high availability; provides built-in safety functions (SIL 2 compliant)
- Processor & Memory Specifications:
- Communication & I/O Integration Specifications:
- Mechanical & Environmental Specifications:
- Safety & Compliance Specifications:
- High-Performance Dual-Core Processing: 1.0GHz ARM Cortex-A9 dual-core processor with ECC RAM—handles complex control tasks (e.g., 100+ PID loops for temperature/pressure regulation) and concurrent data processing (e.g., real-time monitoring + historical logging) without performance bottlenecks.
- Multi-Protocol Industrial Communication: Dual Gigabit Ethernet (PROFINET IO IRT, EtherNet/IP, Modbus TCP) and RS-485—integrates with diverse automation ecosystems (e.g., Siemens PROFINET SCADA, Rockwell EtherNet/IP DCS) and legacy devices (e.g., Modbus RTU sensors), eliminating protocol gateways.
- Scalable Distributed I/O: Supports up to 8192 distributed I/O points via DSMB/DSMX modules—scales from small systems (e.g., 50-point workshop control) to large-scale processes (e.g., 5000-point chemical plants) without replacing the controller core.
- High Availability Redundancy: Dedicated synchronization port for controller redundancy (1:1 hot standby)—automatically switches to the standby controller in <100ms if the primary fails, ensuring zero downtime for mission-critical processes (e.g., power grid control, pharmaceutical batch production).
- SIL 2 Functional Safety: Built-in safety functions (ES/STO/SSM) and PROFIsafe support—meets safety standards for hazardous processes (e.g., explosive chemical handling); eliminates the need for separate safety controllers, reducing system complexity and cost.
- Robust EMI-Shielded Housing: Aluminum alloy housing with EMI shielding (Level 4 EMC immunity)—withstands extreme electrical noise (e.g., near high-voltage switchgear, welding robots) that disrupts standard controllers, ensuring stable operation.
- IEC 61131-3 Programming: Supports all IEC 61131-3 languages (LD/FBD/ST/IL/CFC) via ABB Automation Builder—enables flexible programming for different user skills (e.g., ladder logic for electricians, structured text for software engineers) and easy migration from legacy PLCs.
- Manufacturing Automation: Complex Production Line Control:
- Automotive Body Shops: Controls robotic welding cells (10+ robots) and conveyor synchronization—dual-core processor handles concurrent robot motion control and I/O monitoring; PROFINET IO IRT ensures <1ms synchronization to avoid weld misalignment.
- Electronics Semiconductor Lines: Regulates temperature, pressure, and vacuum for wafer processing—FPU enables precise PID control (±0.1℃ temperature accuracy); SIL 2 safety functions trigger emergency shutdown if process parameters exceed safe limits.
- Process Control: Hazardous & Precision Processes:
- Chemical Reactors: Manages batch reactions (e.g., polymer synthesis) with 50+ PID loops—redundant controllers ensure no downtime during batch runs; PROFIsafe communicates with safety valves to prevent overpressure.
- Pharmaceutical Bioreactors: Controls pH, dissolved oxygen, and agitation speed—ECC RAM prevents data corruption (critical for batch compliance); non-volatile flash stores audit trails for FDA 21 CFR Part 11 compliance.
- Energy & Utilities: Grid & Renewable Control:
- Power Distribution Grids: Monitors and controls medium-voltage switchgear—dual Ethernet ports connect to utility SCADA and local HMI; wide temperature range (-25℃~+70℃) suits outdoor substations.
- Wind Farm Collectors: Coordinates 50+ wind turbines’ power output—Modbus TCP communicates with turbine controllers; expandable microSD storage logs energy production data for grid compliance.
- Infrastructure & Water Treatment: Critical Utility Control:
- Municipal Water Treatment Plants: Controls filtration, disinfection, and pump systems—distributed I/O integration covers 1000+ sensors/actuators; redundancy ensures no service interruption (critical for public health).
- Airport Baggage Handling: Coordinates conveyor sorting systems—fast I/O update rate (0.5ms) ensures accurate baggage routing; EMI shielding resists interference from airport radar and electrical systems.
The structure and details of the product:

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