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ABB CP450T (Order Code: 3ABD10078281) HMI Panel 

1. Key Parameters

• Product Model: CP450T
• Order Code/Part Number: 3ABD10078281 (unique identifier for procurement and compatibility verification)
• Product Series: ABB CP Series Industrial HMI Panels
• Core Function: Provides operator visualization/control of industrial processes; displays real-time data, alarms, and trends; enables manual adjustment of setpoints and device commands
• Display Specifications:
  • Screen Size: 5.7 inches (diagonal)
  • Display Type: Color TFT LCD (transmissive, anti-glare coating)
  • Resolution: 320 × 240 pixels (QVGA)
  • Brightness: 350 cd/m² (high visibility in direct sunlight or bright industrial environments)
  • Contrast Ratio: 300:1 (clear text and graphics)
  • Touchscreen: Resistive touch (2-point calibration; durable for gloves-on operation common in industrial settings)
  • Backlight Life: ≥50,000 hours (MTBF; minimizes maintenance downtime)
• Communication Interfaces:
  • Ethernet Port: 1× 10/100Base-TX (RJ45; supports Modbus-TCP, Ethernet/IP, PROFINET for PLC/DCS connectivity)
  • Serial Ports: 2× RS-485/RS-232 (selectable via software; supports Modbus-RTU, ASCII for legacy devices)
  • USB Port: 1× USB 2.0 Type A (for data logging, configuration backup, or external storage)
• Electrical Specifications:
  • Power Supply: 24V DC (nominal); 18V~30V DC (wide input range for industrial power fluctuations)
  • Power Consumption: ≤12W (typical); ≤15W (maximum, with backlight at full brightness)
  • Isolation: 2.5kVrms (between power supply and communication ports; prevents ground loops)
  • Surge Protection: IEC 61000-4-5 (±2kV contact discharge; ±4kV air discharge for communication ports)
• Mechanical Specifications:
  • Housing Type: Polycarbonate (UL94 V-0 flame-retardant; resistant to impact, chemicals, and scratches)
  • Installation Type: Panel-mounted (front-facing; fits standard cutouts: 144mm × 108mm)
  • Dimensions (W×H×D): 152mm × 116mm × 50mm (slim profile for space-constrained control panels)
  • Weight: Approximately 400g
  • Protection Rating: IP65 (front panel; dust-tight, waterproof against low-pressure water jets—suitable for washdown environments)
  • LED Indicators:
    • Power (PWR): Green (powered on); Red (power fault)
    • Communication (COM): Green (Ethernet/serial communication active); Blinking Green (data transmission)
    • Alarm (ALM): Red (active process alarms)
• Environmental Ratings:
  • Operating Temperature Range: 0℃~+50℃ (32℉~122℉)
  • Storage Temperature Range: -20℃~+60℃ (-4℉~140℉)
  • Humidity Tolerance: ≤90% RH (non-condensing, 40℃)
  • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; no display or touchscreen failure)
  • Shock Resistance: 15g acceleration (11ms duration, IEC 60068-2-27; maintains structural and functional integrity)
• Software & Compatibility:
  • Configuration Software: ABB Panel Builder (intuitive drag-and-drop interface for creating HMI screens, alarms, and trends)
  • Supported Controllers: ABB AC 500 PLCs, AC 800M DCS, Siemens S7 series, Allen-Bradley ControlLogix, and other Modbus/Ethernet/IP-compatible devices
  • Data Logging: Supports CSV data logging to USB storage (for process history and compliance reporting)
  • Alarm Management: Stores up to 10,000 alarm events (timestamped; exportable via USB)
• Compliance Standards: IEC 61131-2 (industrial control), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS

2. Key Features

• Rugged Resistive Touchscreen: Durable 5.7-inch resistive touch panel supports gloves-on operation (critical for food processing, pharmaceutical, or manufacturing environments where operators wear protective gear) and resists scratches from industrial tools.
• IP65 Front Protection: Dust-tight and waterproof front panel enables direct installation in washdown areas (e.g., dairy plants, beverage bottling lines) or dusty environments (e.g., mining auxiliary control rooms) without additional enclosures.
• Flexible Connectivity: Combines Ethernet (Modbus-TCP, Ethernet/IP) and dual serial ports (Modbus-RTU) to connect to both modern and legacy controllers—eliminating the need for protocol converters and simplifying integration.
• High-Visibility Display: 350 cd/m² brightness and anti-glare coating ensure clear visibility in bright industrial settings (e.g., outdoor solar farm control panels, foundry floors) where standard HMIs may be unreadable.
• Intuitive Configuration: ABB Panel Builder software offers pre-built templates for common industrial screens (e.g., process mimics, alarm lists, trend graphs), reducing HMI development time—no advanced programming skills required.
• Data Logging & Alarm Management: Built-in data logging to USB (CSV format) and 10,000-event alarm storage support compliance with regulatory standards (e.g., FDA GMP, ISO 9001) by preserving process history and alarm records.
• Wide Power Input Range: 18V~30V DC input accommodates fluctuations in industrial power supplies (e.g., battery backups, generator power in remote sites) without triggering shutdowns.

3. Application Fields

• Manufacturing Automation: Serves as an operator interface for AC 500/AC 800M-based systems in:
  • Automotive Assembly: Displays robotic arm status, conveyor speeds, and quality inspection data; enables manual adjustment of assembly parameters.
  • Electronics Production: Monitors SMT (Surface Mount Technology) machine temperatures, component placement accuracy, and production counts.
  • Packaging Lines: Controls filling machine setpoints, displays error codes, and logs batch production data for traceability.
• Process Industries: Supports real-time monitoring in:
  • Food & Beverage Processing: Visualizes pasteurization temperatures, CIP (Clean-in-Place) cycle progress, and tank levels; alarms for temperature deviations.
  • Water & Wastewater Treatment: Displays pump status, chemical dosing rates, and effluent pH levels; enables manual override of automated control loops.
  • Pharmaceutical Manufacturing: Shows sterilization autoclave pressure/temperature profiles; logs batch data for FDA compliance (exportable via USB).
• Remote & Harsh Environments: Operates reliably in:
  • Mining Auxiliary Systems: Monitors ventilation fan speeds, conveyor tension, and dust collector status in underground or dusty control rooms.
  • Renewable Energy Installations: Displays solar inverter output, battery storage levels, and wind turbine pitch angles in outdoor cabinets (with climate control).
  • Oil & Gas Upstream: Controls wellhead auxiliary equipment (e.g., valve positioners) and displays pressure/flow data in remote drilling sites.
• Building & Infrastructure Automation: Integrates with AC 500-eCo PLCs for:
  • HVAC Control: Displays air handler temperatures, damper positions, and energy consumption; enables setpoint adjustments for different zones.
  • Facility Security: Shows access control status (door locks, card readers) and triggers alarms for unauthorized entry.

4. Precautions

• Controller Compatibility: Verify compatibility with target controllers (e.g., AC 500, AC 800M, third-party PLCs) via ABB’s compatibility matrix. Unsupported controllers may cause communication failures or limited functionality.
• Touchscreen Calibration: Calibrate the resistive touchscreen via Panel Builder after installation or if touch accuracy degrades (e.g., after exposure to moisture). Poor calibration leads to incorrect button presses.
• Washdown Safety: When cleaning the IP65 front panel, use a damp cloth (avoid high-pressure water jets >50 bar) and mild, non-abrasive cleaners. Abrasive chemicals (e.g., solvents) damage the anti-glare coating.
• Mounting Requirements: Ensure the panel cutout (144mm × 108mm) matches the specified dimensions. Improper mounting (e.g., oversized cutouts) compromises the IP65 seal, allowing dust/water ingress.
• Communication Security: For Ethernet-connected HMIs, use industrial firewalls to restrict access to the HMI’s IP address. Avoid direct connection to public networks—unauthorized access risks process tampering.
• Software Updates: Update the HMI’s firmware and Panel Builder software via USB (follow ABB’s update guide). Interrupted updates can corrupt the operating system, requiring factory reset.
• Maintenance Checks: Inspect quarterly:
  • Verify touchscreen responsiveness (test all on-screen buttons).
  • Check for cracks/scratches on the display (replace if damaged to maintain IP65 protection).
  • Test data logging to USB (ensure files are saved correctly for compliance)

The structure and details of the product：

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