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ABB CI868K01 (3BSE048845R1) Communication Interface 

1. Key Parameters

• Product Model: CI868K01
• Order Code: 3BSE048845R1
• Product Series: ABB CI Series Industrial Communication Interfaces (Long-Distance 800xA Integration, Optimized for Distributed Plants)
• Core Function: Enables long-distance communication between ABB 800xA DCS and remote field devices; supports high-speed industrial Ethernet protocols; provides signal conditioning and surge protection; ensures reliable data transmission over extended distances (up to 10km)
• Communication & Protocol Specifications:

  Parameter	Details	Performance Metrics
  Protocol Support	- Primary Protocols: ABB 800xA Industrial Ethernet, PROFINET IRT, Modbus TCP/IP - Fiber Optic Support: Single-mode (SM) and multi-mode (MM) fiber (via SFP transceivers) - Maximum Data Rate: 1Gbps (copper); 1Gbps (fiber, via SFP) - Maximum Distance: 10km (single-mode fiber); 550m (multi-mode fiber); 100m (copper)	Enables real-time control with ≤5ms latency over 10km, critical for coordinating remote assets with central DCS
  Interface Ports	- 800xA Side: 2× Gigabit Ethernet copper ports (RJ45, redundant) - Field Side: 2× SFP slots (for fiber/copper transceivers, redundant) - Diagnostic Port: 1× USB Type-C (configuration, firmware updates) - Status Indicators: 12× LEDs (power, link status, data activity, redundancy, errors)	Dual redundant ports (copper and SFP) support ring topology, eliminating single points of failure in long-haul networks
  Redundancy Features	- Network Redundancy: Dual ports with automatic failover (≤50ms) - Power Redundancy: 2× 24V DC inputs (1+1 redundant) - Module Redundancy: Supports 1:1 hot standby with configuration synchronization	99.999% network availability (≤5.25 minutes downtime/year), meeting reliability requirements for remote asset monitoring
  Safety & Compliance	- EMI/RFI Immunity: EN 61000-6-2 (industrial immunity); EN 61000-6-4 (emission) - Surge Protection: 6kV (copper ports, IEC 61000-4-5); 15kV ESD protection - Safety Certification: IEC 61508 SIL 1 (for non-safety critical data) - Cybersecurity: 802.1X, SSL/TLS, and ABB Cyber Security Framework compliance	Surge protection prevents damage from lightning strikes in outdoor installations; cybersecurity features protect against unauthorized access

• Mechanical Specifications:

  Parameter	Details
  Dimensions	100mm (W) × 160mm (L) × 220mm (H) (800xA rack-mount compatible)
  Mounting Type	ABB S800 I/O rack (19-inch standard) or wall mounting (via brackets)
  Housing Material	Aluminum alloy with anti-corrosion coating (IP20 rated)
  Weight	Approximately 1.4kg
  Power Requirements	24V DC ±10% (12V~30V); 12W (typical), 15W (max with SFP transceivers)

• Environmental Ratings:
  • Operating Temperature Range: -10℃~+60℃ (14℉~140℉)
  • Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
  • Humidity Tolerance: 5%~95% RH (non-condensing, 40℃)
  • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6)
  • Shock Resistance: 15g (11ms half-sine, IEC 60068-2-27)
  • Altitude Rating: Up to 2000m (derated above 1000m)
• Compliance Standards: IEC 61131-2, EN 61010-1, UL 508, CE, RoHS, ABB 800xA V6.1+ compatibility

2. Key Features

• Long-Distance Communication: Supports data transmission up to 10km via single-mode fiber and 550m via multi-mode fiber—enables central 800xA DCS control of remote assets (e.g., offshore platforms, pipeline pumping stations) without signal degradation.
• Dual Media Support: Flexible SFP slots accept both fiber optic and copper transceivers—allows seamless integration with existing copper networks while enabling fiber upgrades for longer distances or high-EMI environments.
• High-Speed 1Gbps Performance: 1Gbps data rate ensures fast transmission of large datasets (e.g., 1000+ process variables from remote sensors) with ≤5ms latency—critical for real-time control of geographically distributed processes.
• Comprehensive Redundancy: Redundant power inputs, dual network ports, and hot-standby capability minimize downtime—ensures continuous communication even during component failures, essential for remote assets where on-site repairs are delayed.
• Robust Surge Protection: 6kV surge protection on copper ports and 15kV ESD protection safeguard against lightning strikes and power transients—critical for outdoor installations (e.g., remote wellheads, substation yards).
• Integrated Cybersecurity: Supports 802.1X network access control, SSL/TLS encryption, and ABB’s Cyber Security Framework—protects long-distance communication links from unauthorized access and data tampering.
• 800xA Ecosystem Optimization: Plug-and-play integration with ABB 800xA DCS and Engineering Suite—uses Control Builder M for configuration, ensuring consistent engineering workflows and reducing integration time by 30%.

3. Application Fields

• Remote Asset Monitoring & Control: Primary application—connecting 800xA DCS to distant field devices:
  • Oil Pipeline Networks: Links central 800xA DCS to remote pumping stations (10km away) via single-mode fiber; 1Gbps bandwidth transmits pressure, flow, and temperature data in real-time, enabling leak detection within 30 seconds.
  • Offshore Platform Integration: Connects onshore 800xA DCS to offshore oil rig sensors via fiber optic links; surge protection resists lightning strikes, while redundancy ensures uninterrupted communication during harsh weather.
• Large-Scale Industrial Complexes: Enabling communication across sprawling facilities:
  • Chemical Plant Distributed Units: Connects 800xA DCS to remote reaction vessels (5km apart) via multi-mode fiber; PROFINET IRT support ensures synchronized control of batch processes, maintaining product consistency.
  • Steel Mill Campus Networks: Links central 800xA DCS to rolling mills and blast furnaces across a 2km site; copper/fiber flexibility allows routing around high-EMI areas (e.g., arc furnaces) using fiber segments.
• Power Generation Facilities: Long-distance communication for power plants:
  • Hydroelectric Dam Systems: Connects 800xA DCS (control room) to remote turbine generators (3km away) via fiber; low latency enables real-time adjustment of generator output to match grid demand.
  • Solar Farm Monitoring: Links 800xA DCS to inverter clusters spread across 5km via redundant fiber links; high bandwidth transmits performance data from 1000+ solar panels, optimizing energy production.
• Water & Wastewater Infrastructure: Connecting treatment facilities to remote assets:
  • Municipal Water Distribution: Links central 800xA DCS to remote pumping stations (8km from treatment plant) via single-mode fiber; ensures continuous monitoring of water pressure and flow, preventing supply disruptions.
  • Wastewater Treatment Networks: Connects main plant 800xA DCS to remote lift stations via copper/fiber hybrid links; redundancy ensures uninterrupted operation of critical pumping equipment.

4. Precautions

• Fiber Optic Handling (Critical): Use only ABB-approved SFP transceivers and fiber optic cables—mismatched components (e.g., multi-mode transceiver with single-mode fiber) cause signal loss; follow proper fiber cleaning procedures (use lint-free wipes and alcohol) to prevent contamination.
• Installation & Configuration Safety:
  • Redundancy Setup: Configure network redundancy as a ring topology using ABB’s Network Configuration Tool—linear redundancy leaves the network vulnerable to single-point failures; ensure failover time is ≤50ms via testing.
  • Grounding Requirements: Connect the interface’s chassis to a dedicated industrial ground (resistance ≤1Ω)—improper grounding increases EMI susceptibility and reduces surge protection effectiveness; use 4mm² copper ground cable.
  • SFP Handling: Power off the interface before installing/removing SFP transceivers—hot-swapping unsupported transceivers may damage the module; verify SFP compatibility with ABB’s transceiver matrix.
• Operation & Maintenance:
  • Signal Quality Monitoring: Regularly check fiber optic signal strength (using built-in diagnostics) — signal loss >3dB indicates dirty connectors or cable damage; clean or replace components immediately to prevent communication failures.
  • Firmware Updates: Schedule quarterly firmware updates via USB or 800xA Engineering Suite—outdated firmware may have security vulnerabilities or compatibility issues with new 800xA versions; backup configurations before updating.
  • Redundancy Testing: Perform monthly failover tests by disconnecting one network path—verify automatic switchover without data loss; document results for compliance with reliability standards.
• Environmental Limitations:
  • Temperature & Humidity: Avoid operating above +60℃ or in condensing humidity—high temperatures reduce SFP transceiver lifespan; condensation causes corrosion of copper contacts. Use climate-controlled cabinets in harsh environments.
  • Altitude Restrictions: Derate operation above 1000m (reduce maximum temperature by 1℃ per 100m)—high altitude reduces heat dissipation, increasing risk of thermal shutdown; install forced-air cooling for altitudes >1500m.
• Replacement & Spare Parts:
  • Genuine ABB Components: Use only genuine ABB CI868K01 modules and SFP transceivers—non-genuine parts void surge protection and safety certifications, leading to frequent failures in long-distance links.
  • Strategic Spares: Maintain 1 spare module and 2 SFP transceivers per 50km of network—long-distance communication failures are difficult to troubleshoot; spares reduce mean time to repair from days to hours
• 
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The structure and details of the product：

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