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ABB CI858K01 3BSE018135R1 communication interface module

1. Product Description

The ABB CI858K01 3BSE018135R1 is a versatile multi-protocol communication interface module designed for industrial automation systems, acting as a flexible communication hub between ABB’s AC 800M DCS (Distributed Control System) and a wide range of industrial devices. It supports multiple mainstream industrial communication protocols, enabling seamless data exchange between the DCS and field devices such as PLCs, HMIs, sensors, and actuators. The module features a compact design, industrial-grade durability, and easy integration with the AC 800M backplane, making it suitable for diverse industrial environments—from manufacturing workshops to energy facilities. With reliable bidirectional data transmission, strong anti-interference performance, and configurable communication parameters, it provides a cost-effective and scalable solution for unifying heterogeneous industrial communication networks.

2. Detailed Parameters

Parameter Category	Specifications
Model Number	CI858K01 (Order Code: 3BSE018135R1)
Interface Type	1 × RS485/RS422 port (configurable), 1 × 10/100 Mbps Ethernet port (RJ45)
Supported Protocols	RS485/RS422: Modbus RTU (master/slave), Profibus DP; Ethernet: Modbus TCP/IP, TCP/IP, UDP
Data Transfer Rate	RS485/RS422: Up to 115.2 kbps; Ethernet: 10 Mbps (half/full duplex) or 100 Mbps (half/full duplex, auto-negotiation)
Communication Distance	RS485/RS422: Up to 1200 meters (twisted-pair cable); Ethernet: Up to 100 meters (CAT5e/CAT6 cable)
Power Supply	Derived from AC 800M backplane (24 V DC); Typical power consumption: 4.5 W
Operating Temperature	-40°C to +70°C
Dimensions (W×H×D)	48.3 × 100 × 150 mm
Mounting Method	DIN rail mounting (compatible with standard 35 mm DIN rails)
Redundancy Support	Optional Ethernet ring redundancy (RSTP) for uninterrupted communication
Certification	CE, UL, IEC 61000-6-2 (EMC immunity), IEEE 802.3 (Ethernet), EN 50170 (Profibus)

3. Advantages & Features

Multi-Protocol & Multi-Interface Support: Combines RS485/RS422 and Ethernet interfaces, supporting protocols like Modbus RTU/TCP and Profibus DP—eliminating the need for multiple single-protocol modules and simplifying network architecture.

Flexible Configuration: Communication parameters (baud rate, parity, protocol mode) for both RS485/RS422 and Ethernet ports can be customized via ABB’s Control Builder software, adapting to diverse device communication requirements.

Industrial-Grade Durability: Withstands -40°C to +70°C wide temperature range, resists electromagnetic interference (EMI) and voltage surges, and operates stably in dusty, humid, or high-vibration industrial environments.

Seamless DCS Integration: Directly connects to the AC 800M backplane, requiring no external power supply; automatically recognized by the DCS, reducing installation and configuration time.

Reliable Redundancy Option: Supports Ethernet RSTP redundancy, enabling automatic switchover to backup links within milliseconds if the primary network fails—critical for mission-critical processes (e.g., energy supply, chemical reactions).

4. Application Fields

Manufacturing Industry: Connecting AC 800M DCS to Profibus DP-enabled robotic arms, Modbus RTU-based conveyor belt controllers, and Ethernet-connected production line HMIs, enabling unified control of mixed-protocol manufacturing equipment.

Energy Sector (Solar/Wind): Linking Modbus TCP/IP-based inverter controllers, RS485-connected environmental sensors (wind speed, solar irradiance), and the central AC 800M DCS, facilitating real-time monitoring and optimization of renewable energy generation.

Food & Beverage Processing: Integrating Modbus RTU temperature controllers for refrigeration systems, Ethernet-connected filling machine PLCs, and RS485-based weight sensors with the DCS, ensuring compliance with food safety process standards.

Logistics & Warehousing: Connecting RS485/RS422-based barcode scanners, Ethernet-enabled warehouse management HMIs, and Modbus RTU conveyor position sensors to the DCS, streamlining material handling and inventory tracking processes.

5. Precautions

Interface Compatibility: Confirm the interface type (RS485/RS422 or Ethernet) and protocol of connected devices before wiring; use protocol converters for non-compatible devices to avoid communication errors.

RS485 Bus Termination: Install 120 Ω termination resistors at both ends of the RS485 bus to prevent signal reflection and ensure stable long-distance communication (over 500 meters).

Ethernet Cable Selection: Use shielded CAT5e/CAT6 cables for Ethernet connections in high-EMI environments (e.g., near motors); avoid running Ethernet cables parallel to high-voltage power cables.

Grounding: Connect the module’s ground terminal to the system’s protective ground (resistance ≤4 Ω) to reduce EMI and prevent static damage to internal circuits.

Firmware Updates: Regularly update the module’s firmware via Ethernet (following ABB’s official guidelines) to fix protocol bugs, enhance compatibility, and improve communication stability.

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