ABB CI830 Profibus communication interface

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ABB CI830 Profibus communication interface.

The ABB CI830 (3BSE013252R1) is a PROFIBUS DP communication interface module designed for industrial automation systems. It serves as a critical link between ABB control systems and PROFIBUS DP networks, enabling reliable data exchange in demanding industrial environments .

Technical Specifications

General Parameters

• Brand: ABB

• Model: CI830 (3BSE013252R1)

• Type: PROFIBUS DP communication interface module

• Protocol Support: PROFIBUS DP V1

• Transmission Rate: Up to 12 Mbps

• Max Stations: Supports connection of up to 126 PROFIBUS DP slaves 

• Interface Type: RS485 (9-pin D-Sub connector)

• Electrical Isolation: 500V AC test voltage

• Operating Temperature: -20°C to +70°C

• Dimensions: 125mm × 5mm × 260mm (H×W×D)

• Weight: 0.6kg 

Electrical Characteristics

• Power Supply: 24VDC (typical)

• Power Consumption: 2.4W-2.8W (depending on communication scan cycle)

• Output Current: Max 20mA

• Output Voltage: 5V ±5%

• Overvoltage Protection: +7.5V/-5V 

Key Features

1. High-Speed Communication: Supports PROFIBUS DP V1 protocol with transmission rates up to 12 Mbps for real-time industrial communication .

2. Flexible Integration: Works seamlessly with ABB control systems including AC800M controllers and S800 I/O systems .

3. Redundancy Support: Can be configured for redundant operation when used with redundant field controllers, enhancing system reliability .

4. Easy Configuration: Uses CBF software for setup and parameter configuration without requiring additional programming software .

5. Status Monitoring: Features LED indicators for clear visual feedback of module status and communication conditions .

6. Hot-swappable: Modules can be replaced during operation without shutting down the system .

Application Fields

1. Process Industries: Oil refineries, chemical plants for process control communication .

2. Manufacturing Automation: Production line control systems in automotive and electronics manufacturing .

3. Power Systems: Energy management and distribution networks .

4. Water Treatment: Automation of filtration and pumping systems .

5. Building Automation: Integration with HVAC and other facility management systems .

System Integration

The CI830 module is designed to work with:

• ABB AC800M controllers 

• S800 I/O systems 

• Various PROFIBUS DP compatible devices including sensors, actuators, and drives 

Installation and Operation Notes

1. Network Configuration: Properly configure PROFIBUS DP network parameters including baud rate and station addresses .

2. Wiring Practices:

   • Use shielded twisted-pair cables for PROFIBUS connections

   • Maintain proper termination at both ends of the PROFIBUS segment

   • Ensure correct polarity for RS485 connections 

3. Environmental Conditions: Install in locations within specified temperature ranges and avoid excessive vibration .

4. Maintenance:

   • Periodically check cable connections

   • Monitor module status indicators

   • Verify network communication quality 

5. Safety: Only trained personnel should install, operate or maintain the module .

The structure and details of the product：

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