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ABB AT100/S6 Magnetostrictive Level Transmitter

1. Product Overview

The ABB AT100/S6 is an industrial-grade magnetostrictive level transmitter designed for precise liquid level measurement in tanks, vessels, and reservoirs. It uses magnetostrictive technology to detect the position of a floating magnet (attached to the liquid surface), converting level data into standard analog/digital signals for transmission to control systems (PLCs/DCS). Ideal for harsh industrial environments (e.g., chemical processing, oil & gas, water treatment) requiring high accuracy and long-term reliability.

2. Technical Specifications

2.1 Measurement Performance

Measurement Range: 0.15-6 m (customizable up to 10 m for specific applications)

Accuracy: ±0.05% of full scale (FS); ±1 mm absolute error (ensures precise level monitoring)

Resolution: 0.1 mm (captures small liquid level changes)

Response Time: <50 ms (real-time data update for dynamic liquid levels)

Float Compatibility: Stainless steel float (standard); PVDF float (for corrosive liquids)

2.2 Signal Output & Communication

Output Signals: 4-20 mA DC (2-wire/4-wire configurable); HART 7 protocol (for remote configuration/diagnostics)

Power Supply: 12-36 V DC (2-wire mode); 100-240 V AC/12-36 V DC (4-wire mode)

Power Consumption: Typical 2 W (2-wire mode); Maximum 5 W (4-wire mode with HART active)

2.3 Environmental & Mechanical

Operating Temperature: -40°C ~ +85°C (transmitter electronics); -20°C ~ +150°C (probe, optional high-temp version)

Pressure Rating: Up to 10 bar (standard); 40 bar (high-pressure version)

Protection Degree: IP67 (transmitter housing); IP68 (probe, submersible design)

Chemical Resistance: Probe material: 316L stainless steel (standard); PVDF (for acids, alkalis); compatible with most industrial liquids (oils, solvents, water-based fluids)

Mounting: Top-mount (flange/threaded); side-mount (optional); compatible with DN50/PN10 flanges (standard)

3. Application Fields

Chemical Processing: Level measurement of corrosive liquids (e.g., acids, alkalis) in reaction tanks and storage vessels

Oil & Gas: Monitoring of crude oil, diesel, or lubricating oil levels in storage tanks and fuel reservoirs

Water Treatment: Level control of raw water, treated water, and wastewater in sedimentation tanks and clarifiers

Food & Beverage: Sanitary-level measurement of liquids (e.g., milk, syrup) in stainless steel tanks (complies with 3A hygiene standards for food contact parts)

Pharmaceuticals: Precise level monitoring of pharmaceutical-grade liquids (e.g., solvents, reagents) in closed vessels

4. Installation & Maintenance

4.1 Installation

Mount the transmitter via flange/threaded connection; ensure the probe is vertically aligned (±1° deviation max for accuracy)

Position the float to move freely along the probe (no obstructions); avoid proximity to strong magnetic fields (e.g., motors)

Connect output signals to control systems using shielded cables (0.5-1.5 mm²); ground shields at the controller end to reduce EMI

4.2 Maintenance

Check HART diagnostics monthly (verify signal integrity and probe status via ABB FieldCare software)

Inspect the float quarterly (clean deposits; ensure no damage to the magnetic core)

Calibrate annually using a certified level reference (follow ABB calibration procedure via HART)

Replace the probe if measurement error exceeds specs (avoid disassembling the transmitter housing—voids warranty)

The structure and details of the product：

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