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ABB AO2000 Continuous Gas Analyzer
Product Description
Industrial continuous gas analyzer for real-time, high-precision gas composition monitoring in various industrial processes. The modular AO2000 system integrates sampling probes, heated lines, sample conditioning, and reliable AO2000 series analyzers, ensuring accurate and continuous gas analysis for emission monitoring, cement production, and process gas measurements.
Core Functions
- Multi-component Gas Analysis: Equipped with advanced sensors (IR, UV, FID, paramagnetic, electrochemical), the AO2000 can simultaneously measure up to six different gas components in a sample. This comprehensive analysis is crucial for understanding complex gas mixtures, such as those in industrial exhausts or chemical reaction processes.
- Sample Conditioning: The system includes a sophisticated sample conditioning unit. It filters out impurities, adjusts gas pressure and temperature, and ensures a clean, stable gas sample for accurate analysis. For example, in high-temperature industrial processes, the sample conditioning system cools the hot gas to a suitable temperature for the analyzer.
- Automated Calibration: Most applications can be calibrated automatically without the need for test gas cylinders. This feature uses air or integral calibration cells, reducing the need for manual intervention and ensuring continuous, reliable measurements.
Technical Specifications
- Measurement Technologies: Employs non-dispersive infrared (NDIR), ultraviolet (UV), flame ionization detector (FID), paramagnetic, and electrochemical sensors, providing a wide range of gas measurement capabilities.
- Number of Analyzer Modules: Up to four analyzer modules can be combined, allowing for the measurement of a total of six sample components simultaneously.
- Sampling Flow Rate: The sample gas flow rate should be maintained at 80 - 100 l/h under atmospheric pressure (1000 hPa), with a flow rate stability of ± 0.2 l/h in this range.
- Communication Interfaces: Features Ethernet, Modbus®, and Profibus® interfaces for seamless integration with PLCs, process control systems, or Windows applications. It also offers configurable analog and digital inputs and outputs for easy system integration.
- Safety and Compliance: The AO2000 system's measuring technology complies with EU directives 2001/80/EC and 2000/76/EC, as well as German regulations such as the 13th, 17th, 27th/30th BImSchV and TA - Luft. The analyzers have been tested to the new European standard prEN 15267 - 3, and the system meets the requirements for Automated Measuring Systems (AMS) as defined in EN 14181 / EN 14956 for QAL 1, QAL 2, and QAL 3.
- Housing and Mounting: Available in a housing designed for 19 - inch rack mounting or wall mounting, suitable for various installation scenarios in industrial environments.
Advantages & Features
- Compact and Integrated Design: The AO2000 is a complete, compact system solution. All components are designed to work together seamlessly, reducing installation space and complexity.
- User - Friendly Operation: Features a large graphics panel with a simultaneous numeric display and bar graph of measured values. The menu - driven operator interface and clear - text status messages make it easy for operators to use and understand the analyzer's readings and status.
- Remote Monitoring and Control: With the Analyze IT Explorer software (a basic license is supplied with the AO2000 system), it enables global remote maintenance and control. This allows for real - time monitoring and adjustment of the analyzer, even from a remote location.
- Self - Monitoring and Maintenance - Friendly: The system has a self - monitoring function that indicates when maintenance is required. Its modular design also makes service and component replacement easy, reducing downtime.
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The structure and details of the product:

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