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The ABB AM811F (with unique order code 3BDH000050R1) is a high-performance industrial digital output module tailored for ABB’s AC 500-S and AC 500-eCo programmable logic controller (PLC) systems. As a core I/O component, it converts digital control signals from the PLC into discrete electrical outputs to drive field devices—such as relays, contactors, solenoid valves, and indicator lights—enabling automated control of industrial processes and equipment. Engineered for robustness, flexible load compatibility, and harsh-environment resilience, it ensures reliable actuation of critical devices in mission-critical automation scenarios. Below is its detailed specification:
- Product Model: AM811F
- Order Code/Part Number: 3BDH000050R1 (unique identifier for procurement and PLC compatibility verification)
- Product Series: ABB AC 500-S/eCo I/O Modules
- Core Function: Converts PLC digital control signals to discrete electrical outputs; drives field actuators (relays, valves, indicators); enables automated process control and equipment activation
- Output Specifications:
- Number of Output Channels: 8 (independently controlled, with per-channel protection)
- Output Voltage Range: Universal 24V~230V AC/DC (compatible with low/high-voltage loads)
- Output Current Capacity:
- 24V DC: 2A per channel (continuous); 5A per channel (peak, 1s duration)
- 230V AC: 1A per channel (continuous); 3A per channel (peak, 1s duration)
- Total Module Current: ≤8A (sum of all channels; prevents overloading)
- Output Type: Relay output (Form A, normally open/NO; provides galvanic isolation between PLC and load)
- Switching Frequency: ≤1Hz (for resistive loads; suitable for non-high-speed actuation)
- Isolation: 500Vrms (between channels); 1kVrms (between outputs and PLC backplane); 2.5kVrms (between outputs and ground)
- Electrical Specifications:
- Power Supply (Backplane): 5V DC (from AC 500 PLC rack; typical current: 0.5A)
- Auxiliary Power Supply (for Outputs): 24V~230V AC/DC (separate from backplane; powers connected loads)
- Power Consumption: ≤3W (backplane power) + load power (varies by connected devices)
- Protection Mechanisms:
- Overcurrent Protection: Per-channel self-resetting PTC fuses (prevents load overload damage)
- Short-Circuit Protection: Withstands momentary short circuits (≤1s) without permanent damage
- Surge Protection: IEC 61000-4-5 (±2kV contact; ±4kV air discharge)
- Mechanical Specifications:
- Housing Type: Reinforced flame-retardant plastic (UL94 V-0) with metal mounting bracket
- Dimensions (W×H×D): 86.1mm × 102mm × 58.5mm (1-module width; fits AC 500 standard DIN rail racks)
- Mounting: DIN rail-mounted (35mm standard DIN rail per EN 60715) + backplane connector (for PLC integration)
- Weight: Approximately 220g
- LED Indicators:
- Power (PWR): Green (module backplane power normal)
- Auxiliary Power (AUX): Green (output auxiliary power present)
- Channel LEDs (8×): Green (output activated/relay closed); Off (output deactivated/relay open)
- Environmental Ratings:
- Operating Temperature Range: -40℃~+85℃ (-40℉~185℉) (extreme temperature resilience)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃)
- Vibration Resistance: 10~500Hz, 2g acceleration (IEC 60068-2-6; no relay chatter or mechanical failure)
- Shock Resistance: 30g acceleration (11ms duration, IEC 60068-2-27; maintains relay contact integrity)
- Ingress Protection: IP67 (dust-tight, waterproof to 1m depth for 30 minutes; suitable for washdown environments)
- Compliance Standards: IEC 61131-2 (industrial PLC I/O), EN 61000-6-2 (EMC immunity), UL 508 (industrial control safety), CE, RoHS
- Universal 24V~230V AC/DC Output: Supports both low-voltage (24V DC solenoids, indicators) and high-voltage (230V AC contactors, pumps) loads—eliminating the need for multiple modules and simplifying inventory management.
- Relay Output with Galvanic Isolation: Form A relay outputs provide 500Vrms channel-to-channel isolation and 1kVrms output-to-backplane isolation, preventing noise interference from high-power loads (e.g., motors) and protecting the PLC from voltage surges.
- IP67 Ingress Protection: Dust-tight and waterproof design allows direct installation in harsh locations (e.g., food processing washdown zones, outdoor valve cabinets, mining wet areas) without additional enclosures—reducing installation time and costs.
- Per-Channel Overcurrent Protection: Self-resetting PTC fuses for each channel automatically limit current during overloads (e.g., shorted solenoid coils), avoiding permanent module damage and enabling recovery without manual replacement.
- Seamless AC 500 PLC Integration: Plug-and-play compatibility with AC 500-S/eCo PLCs; configuration via ABB Automation Builder (CODESYS-based software) allows easy mapping of outputs to PLC logic—no custom drivers required.
- Intuitive Status Monitoring: Dedicated LEDs for power, auxiliary power, and each output channel provide real-time visual feedback (e.g., confirming if a valve is activated or a relay is closed)—simplifying on-site troubleshooting.
- Industrial-Grade Durability: UL94 V-0 flame-retardant housing, wide temperature range (-40℃~+85℃), and vibration/shock resistance ensure reliable operation in harsh industrial environments (e.g., steel mills, oil refineries, wastewater plants).
- Manufacturing Automation: Drives actuation devices in automotive, electronics, and packaging lines:
- Solenoid valves for pneumatic/hydraulic systems (e.g., robotic arm grippers, conveyor diverters).
- Contactors for motor control (e.g., assembly line conveyors, packaging machine motors).
- Indicator lights for process status (e.g., "Machine Running," "Fault Active").
- Food & Beverage Processing: IP67 rating enables use in washdown environments to control:
- CIP (Clean-in-Place) system valves (e.g., chemical dosing, water spray).
- Fill-level control valves (e.g., beverage bottling, dairy processing).
- Conveyor stop/start contactors (sanitized production lines).
- Mining & Metals Operations: Withstands dust, vibration, and temperature extremes to drive:
- Crusher jaw opening/closing solenoids.
- Conveyor belt tensioning valves.
- Mine ventilation damper actuators.
- Water & Wastewater Treatment: Controls critical process equipment:
- Pump contactors (e.g., aeration pumps, sludge transfer pumps).
- Valve actuators (e.g., gate valves for influent/effluent, chemical dosing valves).
- Alarm sirens/indicators for overflow or equipment fault.
- Renewable Energy Installations: Manages auxiliary systems in solar/wind farms:
- Solar inverter cooling fan contactors.
- Wind turbine brake solenoids.
- Battery storage system isolation contactors.
- Building Automation: Integrates with AC 500-eCo PLCs for commercial/industrial buildings:
- HVAC damper actuators and fan contactors.
- Lighting control relays (e.g., warehouse, factory floor lighting).
- Fire suppression system valves (e.g., sprinkler control).
- PLC Compatibility: Use exclusively with ABB AC 500-S and AC 500-eCo PLC systems. Installation in non-AC 500 racks (e.g., Siemens S7, Rockwell ControlLogix) will cause backplane communication failure and potential module damage.
- Load Matching: Ensure connected loads do not exceed the module’s per-channel current limits (2A DC/1A AC continuous). Overloading triggers PTC fuses, interrupting load power—use contactors for high-current loads (e.g., 3A+ motors) to avoid frequent tripping.
- Auxiliary Power Wiring: Connect the auxiliary power supply (24V~230V AC/DC) to the module’s dedicated terminals before powering the PLC. Missing auxiliary power prevents output activation, even if the PLC sends a control signal.
- IP67 Seal Maintenance: To preserve waterproofing:
- Use M12 waterproof connectors for external wiring and tighten to 0.5~0.8N·m.
- Avoid scratching or deforming the housing seal; replace the module if the seal is damaged.
- Do not use high-pressure water jets (>50 bar) to clean the module—use a damp cloth instead.
- Relay Duty Cycle: Do not exceed the 1Hz switching frequency for resistive loads. High-speed cycling (e.g., >10Hz) accelerates relay contact wear, reducing module lifespan—use solid-state outputs for high-frequency applications.
- Grounding Requirements: Connect the module’s ground terminal to the AC 500 rack’s common ground (≤1Ω resistance). Poor grounding reduces surge protection effectiveness and increases EMI interference.
- Maintenance Checks: Inspect quarterly:
- Test output activation by triggering each channel via the PLC and verifying LED status/load response.
- Check for relay contact arcing (visible sparks or burnt odor)—replace the module if contacts are degraded.
- Verify auxiliary power voltage (24V~230V AC/DC) to ensure stable load operation
The structure and details of the product:

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