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- ABB AI801 8-channel analog input module has
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1. Product Description
The ABB AI801 is a high-precision 8-channel analog input module designed for industrial automation control systems. It is specialized in collecting analog signals (such as current, voltage, or millivolt signals) from on-site sensors and transmitters—including temperature sensors (e.g., RTD, thermocouple), pressure transmitters, and flow meters. The module converts these continuous analog signals into digital data that can be processed by upper controllers (e.g., ABB AC 800M DCS), enabling real-time monitoring and precise adjustment of industrial processes. With excellent signal stability, wide compatibility, and strong anti-interference performance, it provides a reliable data acquisition solution for complex industrial environments.
2. Detailed Parameters
3. Advantages & Features
- High Precision & Resolution: 16-bit ADC and ±0.05% full-scale accuracy ensure precise capture of small analog signal changes (e.g., subtle pressure or temperature fluctuations), meeting strict process control requirements.
- Multi-Signal Compatibility: Supports multiple analog signal types (current, voltage, millivolt) and allows independent configuration per channel, adapting to diverse on-site sensor/transmitter types without additional modules.
- Independent Channel Isolation: Each channel is isolated to prevent cross-interference between signals—critical for environments with multiple signal sources (e.g., mixed temperature and pressure sensors).
- Stable Data Acquisition: Optimized sampling circuit design and anti-EMI (electromagnetic interference) protection ensure stable signal transmission even in noisy industrial environments (e.g., near high-power motors).
- Easy Calibration & Maintenance: Supports software-based calibration and automatic drift compensation, reducing on-site maintenance workload; modular design enables quick replacement without system shutdown.
4. Application Fields
- Petroleum & Chemical Industry: Collecting signals from pipeline pressure transmitters, reactor temperature sensors (RTD/thermocouple), and flow meters to monitor production process parameters.
- Food & Beverage Processing: Acquiring data from liquid level transmitters in storage tanks, temperature sensors in pasteurization equipment, and pH value sensors in mixing tanks.
- Pharmaceutical Industry: Monitoring pressure signals in sterile reactors, temperature signals in freeze-drying equipment, and concentration signals in drug mixing processes.
- Automotive Manufacturing: Collecting analog signals from robotic arm position sensors, welding temperature transmitters, and assembly line tension sensors.
5. Precautions
- Confirm the signal type (current/voltage/millivolt) of the connected sensor/transmitter before wiring; incorrect signal matching may cause module damage or data distortion.
- Use shielded cables for signal wiring to reduce electromagnetic interference—ground the cable shield at one end (preferably the controller side) to avoid ground loops.
- Do not exceed the module’s maximum input range (e.g., avoid applying voltage >10 V to voltage channels) to prevent overvoltage damage to the ADC circuit.
- When installing in high-humidity environments (>90% RH, non-condensing), use a waterproof cabinet to protect the module from moisture-induced short circuits.
- Perform regular calibration (e.g., annually) to compensate for signal drift caused by long-term use, ensuring consistent measurement accuracy.

The structure and details of the product:

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