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The ABB 5761806-0D is a specialized industrial circuit board engineered for ABB industrial automation systems—primarily compatible with ABB AC500 PLCs (Programmable Logic Controllers) and 800xA DCS (Distributed Control Systems). It serves as a multi-functional signal processing and I/O (Input/Output) expansion board, enabling precise signal conditioning, high-speed data transmission, and flexible I/O extension for field devices (e.g., sensors, actuators, transducers) in industrial control loops. Designed for industrial-grade robustness, anti-interference performance, and seamless integration with ABB’s automation ecosystem, it ensures reliable operation in harsh environments (e.g., process plants, manufacturing lines, energy facilities) where electrical noise, temperature fluctuations, or mechanical vibration could disrupt signal integrity or system stability. Below is its detailed specification:
- Product Model: 5761806-0D
- Order Code Reference: Typically paired with ABB AC500 PLC expansion kits (e.g., 3ASD573005A7) for procurement consistency
- Product Series: ABB AC500 PLC/800xA DCS Signal Processing & I/O Expansion Circuit Boards
- Core Function: Expands I/O capacity for ABB AC500/800xA systems; conditions analog/digital field signals; enables high-speed communication between controllers and peripherals; provides fault detection for connected devices
- I/O Specifications:
- Communication Interfaces:
- Built-in Protocols:
- Modbus RTU (RS485 port; baud rate: 9600~115200 bps; parity: None/Even/Odd)
- ABB proprietary PLC Link (for synchronization with AC500 PLC CPU modules)
- Optional Protocol: Profinet RT (via plug-in communication module, compatible with 800xA DCS)
- Controller Compatibility: ABB AC500-CPU310/320/410 PLCs, ABB 800xA DCS I/O modules
- Electrical Specifications:
- Power Supply: 24V DC (nominal); 18~30V DC (wide input range); Typical Current: 0.8A; Max Current: 1.2A
- Power Consumption: ≤15W (total, at full I/O load and communication)
- Isolation: 2.5kVrms (between I/O channels, power supply, and communication ports); 1kVrms (between analog and digital circuits)
- EMC Immunity: Compliant with IEC 61000-6-2 (industrial environment); ESD Protection: ±8kV (contact), ±15kV (air); Surge Protection: ±2kV (contact discharge)
- Mechanical Specifications:
- Form Factor: DIN rail-mountable PCB assembly (compatible with AC500 PLC rack or standalone 35mm DIN rails)
- Dimensions (W×H×D): 40mm × 140mm × 90mm (compact design for dense control cabinets)
- Mounting: DIN rail-mounted (snap-on installation) or rack-mounted (via AC500 PLC backplane adapter)
- Weight: Approximately 300g
- LED Indicators (front panel):
- Power (PWR): Green (board powered on); Red (power fault/undervoltage)
- I/O Status (AI/AO/DI/DO): Green (signal valid/active); Red (signal fault/overload)
- Communication (COM): Green (PLC Link/Modbus normal); Blinking Green (data transmission); Red (communication fault)
- Fault (FLT): Amber (non-critical warning); Red (critical fault requiring shutdown)
- Environmental Ratings:
- Operating Temperature Range: -20℃~+60℃ (-4℉~140℉)
- Storage Temperature Range: -40℃~+85℃ (-40℉~185℉)
- Humidity Tolerance: ≤95% RH (non-condensing, 40℃; suitable for damp industrial settings)
- Vibration Resistance: 10~500Hz, 1.5g acceleration (IEC 60068-2-6; no solder joint failure)
- Shock Resistance: 20g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
- Compliance Standards: IEC 61131-2 (industrial control equipment), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS
- ABB Ecosystem Compatibility: Custom-engineered for ABB AC500 PLCs and 800xA DCS—ensures plug-and-play integration with AC500 CPU modules and 800xA I/O racks; eliminates compatibility issues (e.g., communication latency, I/O signal mismatches) common with third-party expansion boards.
- High-Precision Signal Processing: 16-bit analog input resolution and ±0.1% accuracy ensure reliable data acquisition from sensitive field sensors (e.g., process pressure transmitters, RTD temperature sensors)—critical for precision control in chemical dosing, temperature regulation, or flow monitoring.
- Flexible I/O Expansion: Combines 6 analog inputs, 4 analog outputs, 12 digital inputs, and 8 digital outputs—supports diverse field devices (from small 24V proximity sensors to 4~20mA flow meters) without requiring multiple discrete modules, saving cabinet space.
- Industrial-Grade Isolation & Protection: 2.5kVrms isolation between circuits prevents ground loops and voltage transients (common in factory power grids); electronic short-circuit protection for digital outputs (auto-recovery) avoids manual resets after temporary overloads, reducing downtime.
- Dual Communication Modes: Built-in Modbus RTU (for legacy device integration) and ABB PLC Link (for high-speed synchronization with AC500 PLCs)—enables seamless data exchange with both new and existing automation equipment, simplifying system upgrades.
- Intuitive Diagnostics: Color-coded LEDs for I/O status, communication, and faults allow technicians to quickly identify issues (e.g., a shorted digital output or lost PLC Link connection) without specialized tools—cuts troubleshooting time by up to 40%.
- Rugged Industrial Design: UL94 V-0 flame-retardant materials, 1.5g vibration resistance, and -20℃~+60℃ temperature range withstand harsh conditions (e.g., dust in cement plants, moisture in water treatment facilities)—extends board service life to ≥8 years under normal operation.
- AC500 PLC I/O Expansion: Primary application—extends I/O capacity for ABB AC500-based control systems:
- Process Manufacturing: Expands AC500 PLCs in chemical/petrochemical plants to monitor reactor temperature (via 6 AI channels) and control valve actuators (via 4 AO channels); Modbus RTU communicates with legacy flow sensors, ensuring compliance with process safety standards.
- Water & Wastewater Treatment: Adds I/O to AC500 PLCs for pump control—12 DI channels monitor tank level switches and pump status, while 8 DO channels trigger pump start/stop or alarm systems; high-precision AI tracks water pH and turbidity.
- 800xA DCS Signal Conditioning: Supports signal processing for 800xA-based process control:
- Food & Beverage Processing: Conditions analog signals from oven temperature sensors (0~10V) and digital signals from conveyor safety interlocks—integrates with 800xA DCS to ensure temperature compliance (e.g., HACCP) and worker safety.
- Power Generation Auxiliaries: Processes signals from auxiliary equipment (e.g., boiler feedwater pump sensors) in power plants; PLC Link synchronization with AC500 PLCs ensures real-time data transmission to 800xA DCS, supporting load balancing and fault detection.
- Manufacturing Automation: Enables machine-level control and monitoring:
- Automotive Component Assembly: Extends AC500 PLCs for robotic workcells—12 DI channels detect part presence and weld gun position, 8 DO channels activate part clamping or weld triggers, and 4 AO channels adjust robot speed setpoints—ensures consistent assembly quality.
- Electronics Production: Conditions signals for SMT (Surface Mount Technology) machines—analog inputs monitor solder paste temperature (4~20mA), digital inputs track PCB position, and outputs control feeder activation—prevents component placement errors.
The structure and details of the product：
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