ABB 3HNE09204-1 Spraying Control Board

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1. Product Overview

The ABB 3HNE09204-1 is a Spraying Control Board designed for precise control of industrial automated spraying systems. It integrates a high-speed digital processor and control algorithms to accurately manage gun operation, spraying voltage, gas flow, and safety signals. Suitable for both robotic and manual automated spraying systems, it ensures stable, uniform coating quality and improves production efficiency.

2. Main Technical Specifications

• Manufacturer: ABB

• Model: 3HNE09204-1

• Product Type: Spraying Control Board

• Control Functions:

  • Spray gun ON/OFF control

  • Spraying voltage and gas flow adjustment

  • Safety signal monitoring

  • Spray sequence and timing logic control

• Input Interfaces: Digital inputs, analog inputs, sensor signals

• Output Interfaces: Relay outputs, PWM outputs, analog outputs

• Communication Interfaces: High-speed bus connection to main controller or robot controller

• Power Supply: 24 V DC / system bus supply

• Ambient Temperature Range: 0 °C to +50 °C

• Protection Class: IP20

• Mounting: Slot installation inside control cabinet

• Standards Compliance: IEC 60204-1, IEC 61131-2

3. Advantages and Features

1. Precise Spraying Control
   High-speed processor and control algorithms enable precise control of spraying actions, voltage, and gas flow.

2. Safe and Reliable
   Supports safety signal monitoring and fault alarms to improve system safety.

3. Strong Compatibility
   Seamlessly integrates with ABB spraying robots, PLC systems, and other automation devices.

4. Modular Design
   Allows quick replacement and upgrade, minimizing production downtime.

5. Easy Maintenance
   Compact structure with clear interfaces for easy inspection and maintenance.

4. Typical Applications

• Automated spraying robot control

• Industrial spray coating production lines

• Automotive parts coating

• Home appliance and machinery surface finishing

• Electronics product coating and process control

5. Installation and Operation Notes

1. Ensure the control board is compatible with the spraying system or robot controller before installation.

2. Follow wiring instructions carefully for power supply, sensors, and output connections.

3. Install inside a control cabinet with proper ventilation, avoiding high temperature, dust, and corrosive environments.

4. Perform functional tests before commissioning, including spray actions, gas flow adjustment, and safety signal monitoring.

5. Regularly check board connections and signal integrity to ensure long-term reliable operation

The structure and details of the product：

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