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ABB 3HAC025338-006 AC Drive Product Information

I. Product Description

The ABB 3HAC025338-006 AC Drive is a high-performance variable frequency drive (VFD) engineered for precise speed and torque control of AC motors in industrial automation systems. As part of ABB’s specialized portfolio for motion control, this drive is designed to deliver reliable, energy-efficient performance—typically integrated with ABB industrial robots (e.g., IRB series) or standalone motor-driven equipment. It converts fixed AC input power into adjustable frequency and voltage output, enabling smooth motor acceleration/deceleration, load adaptation, and optimized energy consumption, while adhering to ABB’s strict quality standards for industrial durability.

II. Detailed Parameters

1. Electrical Parameters

Parameter	Specification
Input Voltage	3-phase AC, typically 380-480V (compatible with global industrial power grids)
Input Frequency	50/60 Hz (auto-adaptive to local power supply)
Output Voltage	0 to input voltage (variable, sine-wave output for low motor harmonic distortion)
Output Frequency	0-500 Hz (supports high-speed motor operation for precision tasks)
Rated Power	Typically 1.5-3 kW (optimized for medium-load industrial motors; exact value per official datasheet)
Overload Capacity	150% of rated current for 60 seconds (handles temporary peak loads in dynamic processes)
Power Factor	≥0.95 at full load (reduces reactive power loss, improving grid efficiency)

2. Control & Performance Parameters

Control Modes: Supports vector control (sensorless and encoder feedback) for high torque precision (±0.5% of rated torque) and V/f (Voltage/Frequency) control for basic applications.
Speed Regulation Accuracy: ±0.1% (with encoder feedback) / ±0.5% (sensorless) – critical for tasks like robotic joint positioning or conveyor speed synchronization.
Response Time: ≤10ms (for torque/speed adjustments) – enables real-time adaptation to load changes (e.g., robotic pick-and-place operations).
Acceleration/Deceleration Time: 0.1-3600 seconds (adjustable, prevents motor overcurrent during rapid starts/stops).

3. Physical & Environmental Parameters

Dimensions: Compact design (typical: 140mm × 80mm × 180mm, L×W×H) – fits into tight control cabinets or robot control units.
Weight: ~1.2 kg (lightweight for easy integration into modular systems).
Protection Class: IP20 (indoor use; protected against solid objects >12mm, suitable for control panels).
Operating Temperature: 0°C to +40°C (derated by 2.5% per °C above 40°C up to 50°C).
Storage Temperature: -25°C to +70°C (supports long-term storage in warehouse conditions).
Vibration Resistance: 5-150Hz, 0.5g (meets industrial standards for robotic or machinery-mounted use).

III. Product Advantages and Characteristics

1. High Precision & Dynamic Control

Equipped with advanced vector control technology, the drive delivers exceptional torque and speed accuracy—even at low speeds (down to 0.5Hz). This is critical for applications like robotic welding or precision material handling, where small deviations in motor speed/torque can impact product quality.

2. Energy Efficiency

By adjusting voltage and frequency to match motor load (instead of running at fixed speed), the drive reduces energy consumption by 10-30% compared to direct-on-line (DOL) motor starting. It also features a built-in energy-saving mode for light-load conditions (e.g., idle robotic arms), lowering operational costs.

3. Robust & Reliable Design

Constructed with industrial-grade components (e.g., high-temperature capacitors, rugged PCBs) and subjected to rigorous testing (temperature cycling, voltage surges), the drive withstands harsh industrial environments (vibration, electrical noise). This minimizes unplanned downtime—critical for 24/7 manufacturing lines.

4. Seamless Compatibility

Optimized for ABB industrial robots (e.g., IRB 660, IRB 460) and ABB PLCs, the drive supports standard communication protocols (e.g., Profinet, Modbus TCP) for easy integration into existing automation systems. It also works with third-party AC motors (IEC standard frame sizes), enhancing flexibility.

5. User-Friendly Configuration

Comes with ABB’s Drive composer software for intuitive parameter setup, monitoring, and troubleshooting. It also includes built-in diagnostic functions (overcurrent, overvoltage, motor overload) that trigger alarms and protect the drive/motor from damage, simplifying maintenance.

The structure and details of the product：

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