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ABB 3BSM000249-1 thyristor rectifier
The 1. Product Description
The ABB 3BSM000249-1 is a high-efficiency thyristor rectifier (SCR rectifier) designed for industrial power conversion systems, dedicated to converting alternating current (AC) into stable direct current (DC) for powering industrial equipment and processes. As a core component in DC power supply systems, it adopts advanced thyristor (silicon-controlled rectifier) technology, enabling precise regulation of DC output voltage and current to match the dynamic demands of diverse industrial loads.
The rectifier features a rugged modular structure, integrated thermal management, and multi-level protection mechanisms (overcurrent, overvoltage, overtemperature), ensuring reliable operation in harsh industrial environments (e.g., high-temperature workshops, high-electromagnetic-interference sites). It supports parallel operation for expanded power capacity and is compatible with ABB’s industrial control systems (e.g., AC 800M DCS) for remote monitoring and control. Widely used in industrial fields such as electroplating, metal processing, and renewable energy storage, it provides a stable, efficient, and safe DC power solution for critical industrial processes.
2. Detailed Parameters
3. Advantages & Features
- High Conversion Efficiency & Precision Regulation
With ≥95% full-load efficiency, it minimizes energy loss during AC-DC conversion, reducing industrial energy consumption. The 16-bit precision phase-shift triggering system enables continuous adjustment of DC output (0-500 V DC / 0-100 A DC), adapting to dynamic load changes (e.g., varying current demands in electroplating processes) with ±0.5% voltage regulation accuracy.
- Robust Industrial-Grade Design
The modular enclosure is made of high-strength cold-rolled steel (anti-corrosion coating), withstanding mechanical impact and vibration in industrial sites. Forced air cooling with dust-proof filters prevents dust accumulation in internal components, extending the service life of thyristors and capacitors. The -10℃ to +55℃ operating temperature range adapts to extreme temperature environments (e.g., metallurgical workshops).
- Comprehensive Protection Mechanisms
Multi-level protection ensures safe operation: overcurrent protection (trips within 10 ms for short-circuit faults), overvoltage protection (clamps output voltage to ≤550 V DC to avoid load damage), and overtemperature protection (shuts down at ≥85℃ internal temperature to prevent thyristor burnout). Input phase loss protection prevents abnormal operation caused by three-phase input imbalance.
- Scalability & Remote Control
Supports parallel connection of up to 5 units for expanded power capacity (max 500 A DC total output), meeting high-current demands (e.g., large-scale electroplating tanks). The RS485/optional Ethernet interface enables integration with ABB DCS or SCADA systems, allowing remote monitoring of output voltage/current and remote adjustment of parameters, reducing on-site maintenance workload.
- Low Electromagnetic Interference (EMI)
Complies with IEC 61000-6-2 EMC standards, with built-in EMI filters and snubber circuits to suppress harmonic emissions. This reduces interference with nearby electrical equipment (e.g., sensors, control systems), ensuring stable operation of the entire industrial power network.
4. Application Fields
- Electroplating & Surface Treatment
Powers electroplating tanks in automotive parts, hardware, and electronics manufacturing. The adjustable DC output (0-500 V DC) matches the current demands of different plating processes (e.g., chrome plating, nickel plating), ensuring uniform coating thickness and high product quality.
Used in metal processing processes such as electrolytic aluminum, electrolytic copper, and metal heat treatment. Provides stable DC power for electrolytic cells and heating equipment, with overload capacity (150 A short-term) adapting to peak current demands during process startup.
- Renewable Energy Storage
Converts AC power from solar/wind inverters into DC power for charging lithium-ion or lead-acid battery energy storage systems. The precise voltage regulation ensures safe, efficient charging, preventing battery overcharging or undercharging.
Supplies DC power for DC motor drives in conveyor systems, cranes, and rolling mills. The dynamic current adjustment capability matches the torque demands of motors during startup, acceleration, and deceleration, ensuring smooth operation of heavy-duty equipment.
- Power Supply for Critical Equipment
Provides stable DC power for industrial control systems (e.g., PLCs, HMIs), medical equipment (e.g., industrial radiography machines), and telecommunications equipment in industrial sites. The high reliability and low EMI ensure uninterrupted operation of critical devices.
The structure and details of the product:

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