ABB 3BSE004191R1 High-performance magnetostrictive tension sensor

Product Information: ABB 3BSE004191R1 High-Performance Magnetostrictive Tension Sensor

Detailed Specifications:

• Model: 3BSE004191R1

• Type: High-performance Magnetostrictive Tension Sensor

• Measuring Range: 0 to 1000 N (Customizable)

• Output Signal: 4-20 mA (Analog Output)

• Accuracy: Within ±0.5%

• Response Time: Fast response, typically within 2 ms

• Power Supply: 24 V DC

• Operating Temperature Range: -40°C to +85°C

• Storage Temperature Range: -40°C to +100°C

• Protection Rating: IP67 (Dustproof and Waterproof)

• Material: Stainless steel housing, corrosion-resistant

• Dimensions: 150mm x 50mm x 40mm

• Weight: Approx. 0.8 kg

• Mounting Type: Axial mounting, suitable for various industrial environments

• Applications: Tension detection, stress monitoring, mechanical control, etc.

Product Advantages and Features:

1. High-precision Measurement: This magnetostrictive tension sensor provides high-precision tension measurement, with an accuracy error typically within ±0.5%, making it suitable for applications requiring precise force feedback.

2. High Dynamic Response: The sensor responds quickly, typically within 2 ms, to changes in external tension, meeting the requirements of high-speed control systems.

3. Wide Operating Temperature Range: This sensor can operate stably within a wide temperature range of -40°C to +85°C, making it suitable for environments with extreme temperatures or fluctuating conditions.

4. Strong Protection: With an IP67 protection rating, the sensor is dustproof and waterproof, making it ideal for use in harsh industrial environments, such as machinery and production lines.

5. Corrosion-resistant Material: The sensor is made of stainless steel, offering excellent corrosion resistance, especially for use in humid or corrosive environments, ensuring long-term stable operation.

6. Easy Integration: The sensor provides standard 4-20 mA analog output, making it easy to integrate with PLC, DCS systems, or other industrial control systems, simplifying system upgrades and expansion.

7. High Reliability: Using the magnetostrictive principle for force measurement, the sensor has a high degree of immunity to electromagnetic interference, ensuring stable operation even in environments with high electrical noise.

Applications:

• Industrial Automation: Used for tension detection and control in production lines, ensuring accurate force feedback in the manufacturing process.

• Mechanical Engineering: Monitors and controls tension in mechanical equipment, ensuring safety and stability during operation.

• Testing and Calibration: Applied in laboratory and testing environments for material testing, stress testing, etc., providing precise force data.

• Metallurgy and Mining: Used in metallurgy production lines for tension monitoring, ensuring equipment safety and providing force data support.

• Aerospace: Applied in aerospace systems requiring high-precision tension detection, such as cranes, transmission equipment, etc.

• Automotive Manufacturing: Monitors and controls tension during automotive manufacturing, ensuring accuracy in manufacturing processes and assembly.

• Energy Sector: Used in wind power, oil, and gas industries for monitoring and managing equipment tension, ensuring efficient machinery operation.

Precautions:

1. Power Supply: Ensure the sensor uses a stable 24 V DC power supply to avoid instability caused by voltage fluctuations.

2. Mounting Position: Ensure that the sensor is aligned axially with the direction of tension to ensure accurate measurements.

3. Environmental Conditions: The sensor operates within a temperature range of -40°C to +85°C. Avoid extremely high or low temperatures to ensure normal operation.

4. Waterproof and Dustproof: Although the sensor has an IP67 protection rating, avoid using it in excessively humid or highly corrosive environments.

5. Regular Calibration: Periodically calibrate the sensor to maintain measurement accuracy, especially in high-temperature or high-humidity environments.

6. Electromagnetic Interference: In high electromagnetic interference environments, the sensor may be affected. Ensure signal cables and mounting positions are away from high-power electrical equipment.