ABB 3BHL000392P0101 High-power IGCT module

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1. Product Overview

The ABB 3BHL000392P0101 is a high-performance High-power Integrated Gate Commutated Thyristor (IGCT) Module designed for industrial power electronics systems. It features fast switching, low conduction loss, and high voltage withstand capability, enabling efficient energy control in high-power DC or AC applications. The 3BHL000392P0101 module is widely used in high-voltage direct current (HVDC) transmission, traction drives, industrial inverters, and large motor drive systems, serving as a core component of modern high-power power electronic equipment.

2. Technical Specifications

• Model: 3BHL000392P0101

• Product Type: High-power IGCT Module

• Rated Current: 4000 A

• Rated Voltage: 4.5 kV

• Turn-off Time: ≤ 5 μs

• Conduction Voltage Drop: ≤ 2 V

• Power Loss: Approx. 500 W (at rated conditions)

• Gate Trigger Voltage: ±20 V

• Operating Temperature: -40 ℃ to +85 ℃

• Storage Temperature: -40 ℃ to +100 ℃

• Dielectric Strength: ≥ 6 kV

• Module Package: Aluminum heatsink base, industrial-grade packaging

• Mounting: Bolt fixation

• Certifications: IEC 60747-8, UL

• Dimensions (Approx.): H 150 mm × W 120 mm × D 80 mm

3. Advantages & Features

1. High Power Handling
   Supports 4000 A high current, suitable for high-power industrial systems.

2. Fast Switching
   IGCT technology enables ≤ 5 μs turn-off, reducing switching losses.

3. Low Conduction Loss
   Conduction voltage drop ≤ 2 V improves system efficiency and reduces heat generation.

4. High Reliability Design
   Vibration-resistant, heat-tolerant, and long-life, suitable for harsh industrial environments.

5. Modular Installation
   Aluminum heatsink base with bolt mounting allows easy heat dissipation and maintenance.

6. Multi-field Applications
   Suitable for HVDC transmission, traction drives, inverters, and large motor drive systems.

4. Application Areas

The ABB 3BHL000392P0101 High-power IGCT Module is widely used in:

• High-voltage direct current (HVDC) transmission systems

• Railway and urban traction drive systems

• Industrial high-power inverters and converters

• Large motor and pump drive systems

• Energy storage and grid power regulation systems

5. Notes & Precautions

1. Ensure power is disconnected before installation to avoid electrical hazards.

2. Module rated current and voltage must match the system to prevent overload damage.

3. Maintain proper heat dissipation to avoid overheating and reduce lifespan.

4. Install in a dry, ventilated environment, avoiding dust, moisture, and corrosive gases.

5. Regularly inspect fasteners and connection lines to ensure reliable module operation.

6. Installation, commissioning, and maintenance should be performed by engineers qualified for high-voltage electrical operations.