ABB 3BHB003154R0101 IGCT module board

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• 1. Product Overview

  The ABB 3BHB003154R0101 IGCT Module Board is a key control and interface board used in ABB medium-voltage drive systems such as ACS1000 and ACS6000.
  It provides the gate drive, protection, monitoring, and fiber-optic communication functions for IGCT (Integrated Gate-Commutated Thyristor) power devices.
  With robust isolation design and fast protection logic, this module ensures safe, stable, and efficient operation of high-power converter systems.

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  2. Technical Specifications

  Item	Specification
  Model	3BHB003154R0101
  Type	IGCT Module Control Board
  Applicable System	ABB ACS1000 / ACS6000 / MEGADRIVE-LCI
  Controlled Device	IGCT Power Semiconductor
  Control Power Supply	DC 24 V
  Power Consumption	≤ 15 W
  Drive Signal Output	Optically isolated gate drive signals
  Protection Functions	Undervoltage, overtemperature, overcurrent, gate fault, communication failure alarm
  Communication Interface	Fiber-optic link to main control unit
  Isolation Voltage	≥ 2.5 kV optical isolation
  Operating Temperature	-10°C to +70°C
  Storage Temperature	-40°C to +85°C
  Cooling Method	Forced air / cabinet cooling
  Dimensions (approx.)	220 × 150 × 40 mm
  Weight	Approx. 0.8 kg
  Typical Mounting Location	Inside converter cabinet near IGCT stack
  Compliance Standards	IEC 61800, EN 50178, CE Certified

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  3. Advantages & Features

  • High reliability for harsh industrial environments.

  • Accurate IGCT triggering with synchronized switching for high efficiency.

  • Comprehensive protection against voltage, current, and temperature faults.

  • High-speed optical communication with main CPU for real-time feedback.

  • Modular and service-friendly design for easy replacement and maintenance.

  • Excellent EMC performance ensuring stable operation in high-noise systems.

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  4. Application Fields

  • ABB ACS1000 / ACS6000 medium-voltage drives

  • Power plant and industrial motor control systems

  • Metallurgy, chemical, and oil & gas industries

  • Cement and mining hoisting equipment

  • Marine propulsion and compressor drive systems

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  5. Precautions

  1. Disconnect all power sources before installation or maintenance.

  2. Use anti-static precautions when handling the module.

  3. Keep fiber connectors clean to ensure signal integrity.

  4. Regularly inspect for loose or aged connectors.

  5. Operate only within rated temperature and humidity limits.

  6. In case of alarm or abnormal operation, shut down immediately and inspect the IGCT stack and control board.

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The structure and details of the product：

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